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M.J. MALLIS GROUP Paklet - User Manual

M.J. MALLIS GROUP Paklet
229 pages
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Manuale di istruzioni e parti di ricambio
Manual and spare parts list
Handbuch mit anleitungen für die bedienung und die ersatzteile
Manuel d’instructions et parties de rechange
Manual de instrucciones y lista de los repuestos
SBC0001345K.4

Questions and Answers

Summary

General Information

Consulting the Manual

Importance of the Manual

Important Information

Manual Care and Updates

Manufacturing Specifications

Manufacturer and Machine Data

Warranty

General Machine Description

Machine Identification

Safety

Essential Safety Instructions

Provides fundamental safety instructions for machine operation and handling.

Operator Qualifications

Defining Operator Qualifications

Defines the necessary qualifications for machine operators and technicians.

Machine Modes and Safe Operation

Operator Numbers and Qualifications by Operation

Operating Areas and Operator Positioning

Correct Operator Position

Specifies the correct operator placement during pallet wrapping phases.

Residual Risks

Residual Risks and Safety Precautions

Lists residual risks and essential safety precautions to be observed.

Prohibitions and Safety Protections

Operator and Maintenance Safety

Safety Switch on Film Reel Carriage Door

Details the safety switch on the film reel carriage door for specific models.

Safety Devices (Emergency Stop and Fire Safety)

Noise Measurement

Warnings and Labels

Machine Labels and Warnings Overview

Lists and explains all labels applied to the machine for safety.

Transport and Handling

Transporting and Handling the Packed Machine

Instructions for safely transporting the machine when it is packed.

Transporting and Handling the Unpacked Machine

Critical warnings and procedures for moving the unpacked machine.

Unpacking the Machine

Storage and Packaging Disposal

Installation

Environmental Conditions

Specifies required environmental conditions for machine installation.

Space Requirements for Use and Maintenance

Details the necessary space around the machine for operation and service.

Positioning Turntable Types 16 and 18

Instructions for positioning the Type 16 and Type 18 turntables.

Installation (Continued)

Positioning HSD Turntable

Steps for positioning the HSD type turntable using lifting equipment.

Assembling the Carriage

Instructions for assembling the film reel carriage onto the machine column.

Installation (Fixing and Leveling)

Precautions for Machine Fixing and Levelling

Essential precautions for correctly fixing and levelling the machine to the floor.

Installation (Fixing and Leveling - Continued)

Machine Fixing and Levelling with Fischer Plugs

Detailed steps for securing the machine to the floor using Fischer plugs and leveling.

Installation (Electrical and Pneumatic Connections)

Connecting Turntable Motor Power Cable

Procedure for connecting the turntable motor power cable to the column socket.

Mounting Turntable Motor Protection Carter

Steps for placing and fixing the motor protection carter with screws.

Installation (Carriage Assembly)

Carriage Assembly Steps

Detailed steps for assembling the film reel carriage components.

Electrical Connections

Preliminary Electrical Checks

Checks to perform before connecting the machine to the power supply.

Electrical Connections (Mains Connection)

Machine Connection to Mains and Checks

Procedure for connecting the machine to the power supply and relevant checks.

Electrical Connections (Connection Procedure)

Correct Power Phase Connection Procedure

Illustrates the correct procedure for connecting power phases to the control panel.

Photocell Regulation

Position Pallet for Maximum Signal Acquisition

Guidance on positioning the pallet and adjusting photocell sensitivity.

Film Reel Loading

Read Chapter 3 Safety Before Operation

Instruction to review safety chapter before proceeding with film reel loading.

Film Path Identification

Type M1 Film Path

Diagram showing the film path for Type M1 film reel carriage.

Type M2 Film Path

Diagram showing the film path for Type M2 film reel carriage.

Type SM1;SM2 Film Path

Diagram showing the film path for Type SM1/SM2 film reel carriage.

Film Path Identification (Continued)

Type FM Film Path

Diagram showing the film path for Type FM film reel carriage.

Type PS;PST Film Path

Diagram showing the film path for Type PS/PST film reel carriage.

Type SE Film Path

Diagram showing the film path for Type SE film reel carriage.

Control Panel Layout: Types 2, 2 F, 2 BF

Control Panel Layout: Types 2, 2 F, 2 BF (Continued)

Control Panel Layout: Types 4 BF, 4 CF

Control Panel Layout: Types 4 BF, 4 CF (Continued)

Control Panel Layout: Types 4 BF, 4 CF (Continued)

Control Panel Layout: Types 4 BF, 4 CF (Continued)

Control Panel Layout: Types 4 BF, 4 CF (Continued)

Preliminary Operations

Release Emergency Button and Start Machine

Sequence for releasing safety controls and starting the machine.

Automatic Use - Type 2

Parameter Setup - Type 2

Automatic Use - Type 4 BF;4 BF+

Parameter Setup - Type 4 BF;4 BF+

Using Wrapping Programs

Selecting a Wrapping Program

Steps for selecting an existing wrapping program on the control panel.

Creating a New Program from an Existing One

Procedure for creating a new program based on an existing one.

Using Wrapping Programs (Continued)

Modifying Program Parameters

Instructions for modifying parameters and saving new programs.

Modifying Parameters on an Existing Program

Steps for selecting and modifying parameters of an existing program.

Manual Use - Type 2

Manual Use - Type 4 BF;4 BF+

Panel Diagnostics - Types 2, 2 F, 2 BF

Panel Diagnostics - Types 4 BF, 4 CF

Pre-stretch Setup - SM Type Film Reel Carriage

Type SM1;SM2 Pre-stretch Setup

Procedure for adjusting pre-stretch percentage by changing gears for SM1/SM2.

Pre-stretch Setup - PS;PST Type Film Reel Carriage

Type PS;PST Pre-stretch Setup

Procedure for adjusting pre-stretch percentage by changing pulleys for PS/PST.

Film Reel Carriage with Mechanical Brake (M Type)

Type M1;M2 Operation

Instructions for loading and operating M1/M2 type film reel carriages.

Film Reel Carriage with Pre-stretch (SM Type)

Type SM1;SM2 Operation

Instructions for loading and operating SM1/SM2 type film reel carriages.

Checks and Interventions

Ordinary and Extraordinary Maintenance

Chain Lubrication

Procedure for lubricating the machine chain.

Cleaning Sliding Guides

Instructions for cleaning the machine's sliding guides.

Ordinary and Extraordinary Maintenance (Continued)

Cleaning Rubber Coated Rolls

Procedure for cleaning the rubber coated rolls on the film reel carriage.

Cleaning Photocell

Instructions for cleaning the machine's photocell.

Ordinary and Extraordinary Maintenance (Turntable Wheels)

Replacing Turntable Running Wheels

Steps for removing and replacing the turntable running wheels.

Ordinary and Extraordinary Maintenance (Wheel Replacement)

Ordinary and Extraordinary Maintenance (Chain Tensioning)

Chain Tensioning Procedure

Procedure for checking and adjusting the chain tension.

Ordinary and Extraordinary Maintenance (Column Type 1 Belt Replacement)

Replacing Belt for Column Type 1

Steps for replacing the belt on a Type 1 column.

Ordinary and Extraordinary Maintenance (Film Reel Carriage Removal)

Removing Film Reel Carriage from Column Type 1

Procedure for removing the film reel carriage from the Type 1 column.

Ordinary and Extraordinary Maintenance (Column Type 2 Belt Replacement)

Replacing Belt for Column Type 2

Steps for replacing the belt on a Type 2 column.

Ordinary and Extraordinary Maintenance (Carriage and Belt Removal)

Ordinary and Extraordinary Maintenance (Motor-reducer Removal)

Removing Motor-reducer from Column

Procedure for removing the motor-reducer from the machine column.

Ordinary and Extraordinary Maintenance (Belt Removal)

Removing Belt Pin and Belt

Steps for removing the belt pin and the belt from the column.

Ordinary and Extraordinary Maintenance (Re-assembly)

Fixing Carriage and Re-assembling Belt

Steps for fixing the carriage and re-assembling the belt.

Ordinary and Extraordinary Maintenance (FM Type Clutch Disk)

Cleaning or Replacing FM Type Clutch Disk

Procedure for cleaning or replacing the clutch disk on FM type carriages.

Cleaning Procedures

Maintenance Log

Accessories: Presser for SW2 Columns

Presser Characteristics

Details the characteristics of the presser accessory for SW2 columns.

Accessories: Presser for SW2 Columns (Installation)

Presser Installation Steps

Step-by-step guide for installing the presser accessory.

Accessories: Presser for SW2 Columns (Operation)

Presser Operation Modes

Explanation of manual and automatic operation modes for the presser.

Accessories: Presser for SW2 Columns (Operation Continued)

Presser Operation Details

Further details on presser operation in manual and automatic modes.

Accessories: Presser Extension

Presser Extension Characteristics

Details the characteristics and height adjustments of the presser extension.

Accessories: Presser Extension (Installation)

Presser Extension Installation Steps

Step-by-step guide for installing the presser extension assembly.

Accessories: Presser Extension (Operation)

Presser Extension Operation

Instructions for operating the presser extension safely.

Accessories: Ramp for Pallet Loading

Ramp Characteristics

Details the specifications and load capacity of the ramp accessory.

Ramp Installation

Steps for installing the ramp, including positioning and safety warnings.

Accessories: Net Reel Holder

Net Reel Holder Characteristics

Details the specifications of the net reel holder accessory.

Net Reel Holder Installation

Instructions for installing the net reel holder.

Accessories: Net Reel Holder (Use)

Using the Net Reel Holder

Procedure for loading and feeding net film using the holder.

Accessories: Weighing Unit

Weighing Unit Characteristics

Details the specifications of the electronic weighing unit accessory.

Weighing Unit Installation

Steps for installing the weighing unit and securing the machine base.

Accessories: Weighing Unit (Installation)

Machine Installation with Weighing Unit

Procedure for correctly fixing the machine base to the weighing unit frame.

Accessories: Weighing Unit (Fixing and Levelling)

Fixing Machine to Floor and Levelling

Instructions for securing the machine to the floor and ensuring it is level.

Accessories: Weighing Unit (Display Unit)

Display Unit Installation and Use

Information on the display unit's location and usage instructions.

Accessories: Weighing Unit (Startup and Weighing)

Machine Startup and Initial Checks

Steps for powering on the machine and performing initial checks and zeroing.

Accessories: Weighing Unit (Weighing Process)

Using the Weighing Unit

Instructions for loading the machine and performing weighing operations.

Accessories: Buried Frame

Installing the Buried Frame

Steps for installing the buried frame, including site preparation and cementation.

Accessories: Buried Frame (Installation Continued)

Securing Frame Base After Cement Drying

Final steps for securing the frame base after the cement has dried.

Troubleshooting and Remedies

Troubleshooting and Solutions (Continued)

Troubleshooting and Remedies (German)

Troubleshooting and Remedies (French)

Troubleshooting and Remedies (Spanish)

Appendices: Electrical Tests and CE Compliance

Electrical Tests Performed

Lists electrical tests conducted and references relevant standards.

Appendices: Pneumatic Diagram

Ordering Spare Parts

Spare Parts List

Spare Parts: M1 Film Reel Carriage

Spare Parts: M1 Film Reel Carriage (Diagram)

Spare Parts: M1 Film Reel Carriage (Continued)

Spare Parts: M1 Film Reel Carriage (Diagram Continued)

Spare Parts: M2 Film Reel Carriage

Spare Parts: M2 Film Reel Carriage (Diagram)

Spare Parts: SM1 Film Reel Carriage

Spare Parts: SM1 Film Reel Carriage (Diagram)

Spare Parts: SM1 Film Reel Carriage (Continued)

Spare Parts: SM1 Film Reel Carriage (Diagram Continued)

Spare Parts: SM2 Film Reel Carriage

Spare Parts: SM2 Film Reel Carriage (Diagram)

Spare Parts: SM2 Film Reel Carriage (Continued)

Spare Parts: SM2 Film Reel Carriage (Diagram Continued)

Spare Parts: FM Film Reel Carriage

Spare Parts: FM Film Reel Carriage (Diagram)

Spare Parts: PS Film Reel Carriage

Spare Parts: PS Film Reel Carriage (Diagram)

Spare Parts: PS Film Reel Carriage (Continued)

Spare Parts: PS Film Reel Carriage (Diagram Continued)

Spare Parts: SE Film Reel Carriage

Spare Parts: SE Film Reel Carriage (Diagram)

Spare Parts: SE Film Reel Carriage (Continued)

Spare Parts: SE Film Reel Carriage (Continued)

Spare Parts: SE Film Reel Carriage (Continued)

Spare Parts: SE Film Reel Carriage (Diagram Continued)

Spare Parts: Class 1 Columns

Spare Parts: Class 1 Column (Diagram)

Spare Parts: Class 1 Column (List Continued)

Spare Parts: Class 1 Column (Diagram Continued)

Spare Parts: Class 2 Columns

Spare Parts: Class 2 Column (Diagram)

Spare Parts: Class 2 Column (List Continued)

Spare Parts: Class 2 Column (Diagrams)

Spare Parts: Class 2 Column (List Continued)

Spare Parts: Class 2 Column (Diagrams Continued)

Spare Parts: Presser

Spare Parts: Presser (Diagram)

Spare Parts: Presser (Continued)

Spare Parts: Presser (Diagram Continued)

Spare Parts: Presser (Continued)

Spare Parts: Presser (Diagram Continued)

Spare Parts: Presser Extension

Spare Parts: Presser Extension (Diagram)

Spare Parts: Turntable Engine (16;18)

Spare Parts: Turntable Engine (16;18 Diagram)

Spare Parts: Motors

Spare Parts: Motors (Function Correlation)

Spare Parts: Labels and Warnings

Spare Parts: Labels and Warnings (Diagram)

M.J. MALLIS GROUP Paklet Specifications

General IconGeneral
BrandM.J. MALLIS GROUP
ModelPaklet
CategoryStretch Wrapping Systems
LanguageEnglish

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