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Mack TerraPro LEU 2010 - User Manual

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Mack
®
LEU Series
21394654
21394654 21394654
April 2010
© Mack Trucks, Inc. 2010
Printed in U.S.A.
Mack
®
TerraPro
TM
Series
(LEU Series)
Mack
®
TerraPro
TM
Series
(LEU Series)

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Mack TerraPro LEU 2010 and is the answer not in the manual?

Summary

Foreword

In Appreciation

Expresses gratitude for purchasing a Mack vehicle.

About This Handbook

Details the content and purpose of the operator's handbook.

Safety Information

DANGER

Identifies unsafe practices leading to serious injury or death.

WARNING

Alerts to unsafe practices resulting in personal injury.

CAUTION

Warns of unsafe practices that can damage the product.

INTRODUCTION

THE VEHICLE

Introduces the vehicle's basic configuration and systems.

Vehicle Management and Control System (V-MAC)

Explains the V-MAC system for vehicle management.

COMPONENT IDENTIFICATION

VIN Locations

Specifies where to find the Vehicle Identification Number (VIN) on the vehicle.

Engine Identification

Details how to identify the engine using its serial number.

Engine Information Plate

Describes the engine information label with EPA compliance details.

Clean Idle Engines

Transmission Identification

Allison RDS and HS transmission identification plate

Locates the identification plate for the Allison transmission.

MACK carrier assembly serial number

Locates the serial number for the Mack carrier assembly.

Eaton Spicer rear axle serial number

Locates the serial number for the Eaton Spicer rear axle.

WARRANTY INFORMATION

Air Brake System

Details the warranty applicable to the air brake system.

ENGINE GASEOUS EMISSION CONTROL SYSTEMS WARRANTY

Covers warranty for engine emission control systems and components.

FEDERAL EMISSION REQUIREMENTS

TAMPERING WITH GASEOUS EMISSION CONTROL SYSTEMS PROHIBITED

Outlines prohibited actions regarding emission control systems.

EMISSION CONTROL SYSTEMS WARRANTY - CALIFORNIA

Details specific warranty for California emission control systems.

OWNER’S WARRANTY RESPONSIBILITIES:

Qualifications and Limitations:

Lists exclusions and limitations of the emission control systems warranty.

CUSTOMER SERVICE

Call 1-800-866-1177 for MACK OneCall

Information on the nationwide roadside assistance hotline.

Questions and Complaints

Guidance on how to address questions or complaints.

Addresses

Lists regional office addresses and contact information.

SERVICE LITERATURE

Additional Assistance

Model and year of the vehicle

Information required when contacting customer service or regional offices.

REPORTING SAFETY DEFECTS

United States

NHTSA contact information for reporting safety defects.

Canada

Transport Canada contact for reporting defects.

Mexico

Volvo Trucks de Mexico contact for defect reporting.

EVENT DATA RECORDING DEVICES

SAFETY INFORMATION

SAFETY STATEMENT

Emphasizes driver's role in safety and proper service procedures.

DANGER

Highlights hazardous conditions that could cause death or serious injury.

WARNING

Alerts to unsafe practices that could result in personal injury.

CERTIFICATION LABELS

Safety Certification Label

Details the NHTSA required safety certification label placement.

Incomplete Vehicles

Describes the certification label for chassis-cab incomplete vehicles.

Completed Vehicles

Explains the certification label for completed vehicles by body manufacturer.

ADVISORY LABELS

Advisory Label Locations (On Vehicle)

Illustrates where advisory labels are typically located on the vehicle.

CAB ENTRY;EXIT

Three-Limb Contact

Emphasizes maintaining three points of contact for safe entry/exit.

GUIDELINES FOR ENTERING AND EXITING TO AVOID SERIOUS INJURY

Lists specific steps to ensure safe cab entry and exit.

SAFETY TIPS FOR COLD WEATHER OPERATION

Driver Visibility

Focuses on maintaining driver visibility through wiper and washer checks.

INSTRUMENTS AND CONTROLS

CAB INTERIOR - LEFT

Identifies controls and displays on the left side of the cab interior.

CAB INTERIOR - RIGHT

Identifies controls and displays on the right side of the cab interior.

INSTRUMENT PANEL

Explains the instrument panel layout and tell-tale indicators.

Tell-Tales

Describes the function and colors of instrument panel tell-tale indicators.

Panel Arrangement

Outlines the layout of the instrument panel for operator visibility.

INSTRUMENT PANEL GAUGE LAYOUT

Illustrates the arrangement of gauges on the instrument panel.

Panels A, B, C and D

Details specific gauges and indicators within panels A, B, C, and D.

Panel E

Lists and describes controls found on instrument panel E.

Panel F

Describes gauges and indicators located on instrument panel F.

DPF INHIBIT ROAD SPEED LIMITING (RSL)

Explains the speed limiting function related to the DPF Smart Switch.

CAB CLIMATE CONTROL

Details the operation of the cab's climate control system.

LIGHT CONTROL PANEL

Explains how to operate the vehicle's lighting system.

STEERING COLUMN

Describes controls located on the steering column, including turn signals.

MISCELLANEOUS CONTROLS

Covers additional controls like dome light and air horn.

PRE-TRIP INSPECTION AND DAILY MAINTENANCE

PRE-TRIP

Outlines the importance and procedure for pre-trip inspections.

Pre-Trip Inspection Quick List

A checklist for performing a thorough vehicle pre-trip inspection.

Step 1: Left Side of the Cab

Detailed inspection points for the left side of the vehicle's cab area.

Step 2: Front of Cab Area

Inspection procedures for the front of the cab, including windshield and lights.

Step 3: Right Side of Cab Area

Detailed inspection points for the right side of the vehicle's cab area.

Step 5: Right Rear Vehicle Area

Inspecting the right rear wheels, suspension, and brakes.

Step 8: Left Saddle Tank and Left Rear Vehicle Wheels Area

Inspection of left rear wheels, suspension, brakes, and fuel tank(s).

Before Leaving the Parking Area

Final checks before moving the vehicle from a parked position.

OPERATION

New Vehicle Break-In

Recommended procedures for breaking in a new vehicle to ensure longevity.

CAB TILT OPERATION

Instructions and safety precautions for tilting the vehicle cab for maintenance.

SEAT BELTS

Safety information and operation of seat belts.

Fastening Seat Belt

Instructions on how to properly fasten seat belts.

SEAT ADJUSTMENT

How to adjust the vehicle's seats for comfort and safety.

MACK ENGINE INFORMATION

Important information and precautions regarding the Mack engine.

CRUISE CONTROL OPERATION

Instructions for operating the cruise control system.

MACK POWERLEASH ENGINE BRAKE (IF EQUIPPED)

Information on the operation of the Mack PowerLeash™ engine brake.

BRAKE OPERATION

Comprehensive guide to the vehicle's braking systems and operation.

Air Brake System

Explanation of the dual-circuit air brake system and its components.

Anti-Lock Brake System (ABS)

Operation and guidelines for the Anti-Lock Brake System.

Automatic Traction Control (ATC) (If Equipped)

Operation of the Automatic Traction Control system for improved traction.

Work Brake System

Operation of the work brake system for frequent stops.

STARTING THE VEHICLE

Step-by-step instructions for starting the vehicle's engine.

COLD WEATHER OPERATION

Tips and precautions for operating the vehicle in cold weather.

TRANSMISSION SHIFTING INSTRUCTIONS

Detailed instructions for operating the transmission.

AXLES

Information on rear axles and their types.

Inter-Axle Power Divider Lockout (If Equipped)

Operation of the inter-axle power divider lockout for improved traction.

LIFTABLE AXLES

Information on liftable axles and their purpose.

Mack, US10 Emissions Solution

DIESEL PARTICULATE FILTERS

Explains the function and requirements of Diesel Particulate Filters (DPF).

Exhaust Aftertreatment System Components and

Details components of the exhaust aftertreatment system, including SCR.

Selective Catalytic Reduction (SCR)

Explains the Selective Catalytic Reduction (SCR) system and its function.

Diesel Exhaust Fluid (DEF)

Information on Diesel Exhaust Fluid (DEF) and its use in SCR systems.

Diesel Exhaust Fluid (DEF) Handling

Safe handling procedures for Diesel Exhaust Fluid (DEF).

Driver Warnings and On Board Diagnostics (OBD)

On Board Diagnostics (OBD)

Describes the OBD system for monitoring emissions components.

Instrument Cluster

LEU Instrument Cluster

Illustrates the instrument cluster layout for the LEU model.

Instrument Cluster Icons

Explains the meaning of various aftertreatment and warning icons.

Malfunction Indicator Lamp (MIL)

Details the function of the Malfunction Indicator Lamp (MIL).

Aftertreatment DEF Tank Level - Driver Warning & Inducement

Aftertreatment DEF Quality - Driver Warning & Inducement

Misfilling Diesel or Aftertreatment DEF Tanks

SCR Tampering - Driver Warning & Inducement

Warranty and Maintenance

Exhaust Aftertreatment System Maintenance

Maintenance requirements for the exhaust aftertreatment system.

Engine Maintenance Intervals

Recommended maintenance intervals for engine components.

MAINTENANCE AND LUBRICATION

MAINTENANCE INTRODUCTION

Emphasizes the importance of preventive maintenance for vehicle longevity.

TURBOCHARGER

Instructions for turbocharger lubrication and maintenance.

CLEANING YOUR VEHICLE

Guidelines for washing and cleaning the vehicle's exterior and interior.

Exterior Washing

Recommendations for washing the vehicle's exterior surfaces.

TOWING

Instructions and safety precautions for towing the vehicle.

ENGINE OIL LEVEL CHECK

Procedure for checking the engine oil level correctly.

FUELING

Critical safety precautions and guidelines for fueling the vehicle.

COOLING SYSTEM

Information on the vehicle's cooling system and its maintenance.

Tires

Critical safety information and guidelines for tire care and inflation.

Jump-Starting Engine

Step-by-step instructions for safely jump-starting the engine.

ELECTRICAL

Information on the vehicle's electrical system components.

Circuit Breaker and Relay Panels

Location and function of circuit breaker and relay panels.

METRIC CONVERSIONS

Summary

Foreword

In Appreciation

Expresses gratitude for purchasing a Mack vehicle.

About This Handbook

Details the content and purpose of the operator's handbook.

Safety Information

DANGER

Identifies unsafe practices leading to serious injury or death.

WARNING

Alerts to unsafe practices resulting in personal injury.

CAUTION

Warns of unsafe practices that can damage the product.

INTRODUCTION

THE VEHICLE

Introduces the vehicle's basic configuration and systems.

Vehicle Management and Control System (V-MAC)

Explains the V-MAC system for vehicle management.

COMPONENT IDENTIFICATION

VIN Locations

Specifies where to find the Vehicle Identification Number (VIN) on the vehicle.

Engine Identification

Details how to identify the engine using its serial number.

Engine Information Plate

Describes the engine information label with EPA compliance details.

Clean Idle Engines

Transmission Identification

Allison RDS and HS transmission identification plate

Locates the identification plate for the Allison transmission.

MACK carrier assembly serial number

Locates the serial number for the Mack carrier assembly.

Eaton Spicer rear axle serial number

Locates the serial number for the Eaton Spicer rear axle.

WARRANTY INFORMATION

Air Brake System

Details the warranty applicable to the air brake system.

ENGINE GASEOUS EMISSION CONTROL SYSTEMS WARRANTY

Covers warranty for engine emission control systems and components.

FEDERAL EMISSION REQUIREMENTS

TAMPERING WITH GASEOUS EMISSION CONTROL SYSTEMS PROHIBITED

Outlines prohibited actions regarding emission control systems.

EMISSION CONTROL SYSTEMS WARRANTY - CALIFORNIA

Details specific warranty for California emission control systems.

OWNER’S WARRANTY RESPONSIBILITIES:

Qualifications and Limitations:

Lists exclusions and limitations of the emission control systems warranty.

CUSTOMER SERVICE

Call 1-800-866-1177 for MACK OneCall

Information on the nationwide roadside assistance hotline.

Questions and Complaints

Guidance on how to address questions or complaints.

Addresses

Lists regional office addresses and contact information.

SERVICE LITERATURE

Additional Assistance

Model and year of the vehicle

Information required when contacting customer service or regional offices.

REPORTING SAFETY DEFECTS

United States

NHTSA contact information for reporting safety defects.

Canada

Transport Canada contact for reporting defects.

Mexico

Volvo Trucks de Mexico contact for defect reporting.

EVENT DATA RECORDING DEVICES

SAFETY INFORMATION

SAFETY STATEMENT

Emphasizes driver's role in safety and proper service procedures.

DANGER

Highlights hazardous conditions that could cause death or serious injury.

WARNING

Alerts to unsafe practices that could result in personal injury.

CERTIFICATION LABELS

Safety Certification Label

Details the NHTSA required safety certification label placement.

Incomplete Vehicles

Describes the certification label for chassis-cab incomplete vehicles.

Completed Vehicles

Explains the certification label for completed vehicles by body manufacturer.

ADVISORY LABELS

Advisory Label Locations (On Vehicle)

Illustrates where advisory labels are typically located on the vehicle.

CAB ENTRY;EXIT

Three-Limb Contact

Emphasizes maintaining three points of contact for safe entry/exit.

GUIDELINES FOR ENTERING AND EXITING TO AVOID SERIOUS INJURY

Lists specific steps to ensure safe cab entry and exit.

SAFETY TIPS FOR COLD WEATHER OPERATION

Driver Visibility

Focuses on maintaining driver visibility through wiper and washer checks.

INSTRUMENTS AND CONTROLS

CAB INTERIOR - LEFT

Identifies controls and displays on the left side of the cab interior.

CAB INTERIOR - RIGHT

Identifies controls and displays on the right side of the cab interior.

INSTRUMENT PANEL

Explains the instrument panel layout and tell-tale indicators.

Tell-Tales

Describes the function and colors of instrument panel tell-tale indicators.

Panel Arrangement

Outlines the layout of the instrument panel for operator visibility.

INSTRUMENT PANEL GAUGE LAYOUT

Illustrates the arrangement of gauges on the instrument panel.

Panels A, B, C and D

Details specific gauges and indicators within panels A, B, C, and D.

Panel E

Lists and describes controls found on instrument panel E.

Panel F

Describes gauges and indicators located on instrument panel F.

DPF INHIBIT ROAD SPEED LIMITING (RSL)

Explains the speed limiting function related to the DPF Smart Switch.

CAB CLIMATE CONTROL

Details the operation of the cab's climate control system.

LIGHT CONTROL PANEL

Explains how to operate the vehicle's lighting system.

STEERING COLUMN

Describes controls located on the steering column, including turn signals.

MISCELLANEOUS CONTROLS

Covers additional controls like dome light and air horn.

PRE-TRIP INSPECTION AND DAILY MAINTENANCE

PRE-TRIP

Outlines the importance and procedure for pre-trip inspections.

Pre-Trip Inspection Quick List

A checklist for performing a thorough vehicle pre-trip inspection.

Step 1: Left Side of the Cab

Detailed inspection points for the left side of the vehicle's cab area.

Step 2: Front of Cab Area

Inspection procedures for the front of the cab, including windshield and lights.

Step 3: Right Side of Cab Area

Detailed inspection points for the right side of the vehicle's cab area.

Step 5: Right Rear Vehicle Area

Inspecting the right rear wheels, suspension, and brakes.

Step 8: Left Saddle Tank and Left Rear Vehicle Wheels Area

Inspection of left rear wheels, suspension, brakes, and fuel tank(s).

Before Leaving the Parking Area

Final checks before moving the vehicle from a parked position.

OPERATION

New Vehicle Break-In

Recommended procedures for breaking in a new vehicle to ensure longevity.

CAB TILT OPERATION

Instructions and safety precautions for tilting the vehicle cab for maintenance.

SEAT BELTS

Safety information and operation of seat belts.

Fastening Seat Belt

Instructions on how to properly fasten seat belts.

SEAT ADJUSTMENT

How to adjust the vehicle's seats for comfort and safety.

MACK ENGINE INFORMATION

Important information and precautions regarding the Mack engine.

CRUISE CONTROL OPERATION

Instructions for operating the cruise control system.

MACK POWERLEASH ENGINE BRAKE (IF EQUIPPED)

Information on the operation of the Mack PowerLeash™ engine brake.

BRAKE OPERATION

Comprehensive guide to the vehicle's braking systems and operation.

Air Brake System

Explanation of the dual-circuit air brake system and its components.

Anti-Lock Brake System (ABS)

Operation and guidelines for the Anti-Lock Brake System.

Automatic Traction Control (ATC) (If Equipped)

Operation of the Automatic Traction Control system for improved traction.

Work Brake System

Operation of the work brake system for frequent stops.

STARTING THE VEHICLE

Step-by-step instructions for starting the vehicle's engine.

COLD WEATHER OPERATION

Tips and precautions for operating the vehicle in cold weather.

TRANSMISSION SHIFTING INSTRUCTIONS

Detailed instructions for operating the transmission.

AXLES

Information on rear axles and their types.

Inter-Axle Power Divider Lockout (If Equipped)

Operation of the inter-axle power divider lockout for improved traction.

LIFTABLE AXLES

Information on liftable axles and their purpose.

Mack, US10 Emissions Solution

DIESEL PARTICULATE FILTERS

Explains the function and requirements of Diesel Particulate Filters (DPF).

Exhaust Aftertreatment System Components and

Details components of the exhaust aftertreatment system, including SCR.

Selective Catalytic Reduction (SCR)

Explains the Selective Catalytic Reduction (SCR) system and its function.

Diesel Exhaust Fluid (DEF)

Information on Diesel Exhaust Fluid (DEF) and its use in SCR systems.

Diesel Exhaust Fluid (DEF) Handling

Safe handling procedures for Diesel Exhaust Fluid (DEF).

Driver Warnings and On Board Diagnostics (OBD)

On Board Diagnostics (OBD)

Describes the OBD system for monitoring emissions components.

Instrument Cluster

LEU Instrument Cluster

Illustrates the instrument cluster layout for the LEU model.

Instrument Cluster Icons

Explains the meaning of various aftertreatment and warning icons.

Malfunction Indicator Lamp (MIL)

Details the function of the Malfunction Indicator Lamp (MIL).

Aftertreatment DEF Tank Level - Driver Warning & Inducement

Aftertreatment DEF Quality - Driver Warning & Inducement

Misfilling Diesel or Aftertreatment DEF Tanks

SCR Tampering - Driver Warning & Inducement

Warranty and Maintenance

Exhaust Aftertreatment System Maintenance

Maintenance requirements for the exhaust aftertreatment system.

Engine Maintenance Intervals

Recommended maintenance intervals for engine components.

MAINTENANCE AND LUBRICATION

MAINTENANCE INTRODUCTION

Emphasizes the importance of preventive maintenance for vehicle longevity.

TURBOCHARGER

Instructions for turbocharger lubrication and maintenance.

CLEANING YOUR VEHICLE

Guidelines for washing and cleaning the vehicle's exterior and interior.

Exterior Washing

Recommendations for washing the vehicle's exterior surfaces.

TOWING

Instructions and safety precautions for towing the vehicle.

ENGINE OIL LEVEL CHECK

Procedure for checking the engine oil level correctly.

FUELING

Critical safety precautions and guidelines for fueling the vehicle.

COOLING SYSTEM

Information on the vehicle's cooling system and its maintenance.

Tires

Critical safety information and guidelines for tire care and inflation.

Jump-Starting Engine

Step-by-step instructions for safely jump-starting the engine.

ELECTRICAL

Information on the vehicle's electrical system components.

Circuit Breaker and Relay Panels

Location and function of circuit breaker and relay panels.

METRIC CONVERSIONS

Mack TerraPro LEU 2010 Specifications

General IconGeneral
BrandMack
ModelTerraPro LEU 2010
CategoryTrucks
LanguageEnglish

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