EasyManua.ls Logo

Magic Aire HB Series - User Manual

Magic Aire HB Series
33 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
010-200002-000 Page 1 HB IOM 1.1 2-13-2014
AIR HANDLERS AND FAN
COILS
t ĂƌƌĂŶƚLJZĞŐŝƐƚƌĂƟŽŶĂŶĚĂƌƚ-up Report
Warranty Registration Form: Complete
and submit this form within ten (10) days of
start-up to comply with the terms of the
Magic Aire warranty. Form must be com-
pleted to clearly indicate startup for each
unit being registered.
Mail form(s) to Magic Aire
Warranty Department
501 Galveston St.
Wichita Falls, TX, 76301 or
Email customer.service@MagicAire.com
STARTUP REPORT
Group Checklist Item Yes No
Electrical/Operational
Have red shipping screws been removed from blower discharge?
Does electrical service correspond to unit nameplate?
-Nameplate Supply Voltage/Phase: Rated_________ Measured___________
-Nameplate Rated FLA motor current: Rated_______ Measured__________
Does all field wiring conform to unit wiring diagram?
Is field-provided freeze protection present? (for DX and hydronic coils)
Is fan wheel turning the correct direction?
Are mixing box dampers operating properly?
Is the filter clean?
Structural
Is unit properly supported?
Is unit installed level (necessary for proper condensate drainage)?
Is properly sized condensate trap present?
Is the condensate disposal system operating correctly?
Is auxiliary external condensate drain pan installed as recommended by IOM? (not
required for valid warranty)
DX Sys-
tems
Is expansion valve sensing bulb properly installed and insulated?
Is Heat Pump Bypass Kit (HPK) present if required?
Is the DX system charged per the condensing unit mfr’s instructions?
Piping
Check
Is unit piping correct and insulated to prevent condensation?
Are the control valve packages piped correctly?
Are Valve packages properly insulated?
Are there any leaks detected: interior to unit, at connections, or at valve packages?
Hydronic
Systems
Have customer-provided Freeze Protection measures been taken, such as Low
Limit Thermostats and glycol (antifreeze) heat transfer fluids?
Does the hydronic system include a pressure relief valve or other pressure relief
device to protect the coil from operating pressures beyond the nameplate design
working pressure rating?
Are coils equipped with control valves to stop fluid flow to save energy and prevent
cabinet condensation (wild coil in cooling) when heating/cooling is not required?
Does setting for overload device (factory or field-provided) match motor FLA?
Job Name City
Sales Order # Unit Tag
Model Number Serial Number
Installer Quantity of Units

Other manuals for Magic Aire HB Series

Question and Answer IconNeed help?

Do you have a question about the Magic Aire HB Series and is the answer not in the manual?

Summary

Magic Aire Warranty Registration and Start-up Report

AIR HANDLERS AND FAN COILS

Registration and start-up report for air handlers and fan coils.

STARTUP REPORT Checklist

Checklist for unit startup procedures, covering electrical, structural, and system checks.

Electrical;Operational

Checks related to electrical connections, voltage, and operational safety.

Structural

Checks for proper unit support, leveling, and condensate drainage system.

DX System

Checks related to direct expansion (DX) system components and charging.

Piping

Checks for correct piping installation and insulation to prevent condensation.

Hydronic Systems

Checks for hydronic system components like pressure relief and control valves.

Manual Overview and Safety

How to Use this Manual

Guidance on navigating the manual and accessing resources for unit information.

Critical Safety Warnings

Alerts regarding electrical hazards, sharp edges, and working at heights.

Unit Unpacking and Initial Checks

Remove Shipping Screws

Instructions to remove red shipping screws from blower discharge flanges.

Pre-Installation Procedures

Pre-Installation Checks

Verifying package contents, stacking, and storage conditions.

Rigging and Preparation

Guidelines for safely rigging the unit and preparing shafts and connections.

Unit Installation and Suspension

Unit Suspension Methods

Details on acceptable methods for suspending horizontal units.

Ductwork Connections

Supply and Return Ductwork

Guidelines for attaching ductwork and ensuring proper plenum sizing.

Electrical Installation Safety

Electrical Safety Warnings

Alerts about hazardous voltage, grounding, and conductor types.

Motor Wiring Diagrams

Motor Start-Stop Station Wiring

Wiring configurations for factory-installed motor start/stop stations.

Junction Box Wiring Diagrams

Junction Box Wiring

Diagrams for single and two-speed motors connected via a junction box.

Factory Electric Heat Wiring

Single Element Electric Heat Wiring

Wiring for 240V single-element electric heat accessories.

Factory Electric Heat Wiring (continued)

Multi-Phase Electric Heat Wiring

Wiring for 240V/480V multi-phase electric heat accessories.

Auxiliary Electric Heat Wiring Diagrams

AEH Field Installed Wiring

Diagrams for single and multi-phase AEH accessories.

Service Clearances and Dimensions

Unit Service Clearances

Visuals and notes on required space for accessing unit components.

Installation of Key Components

Condensate Drain Installation

Guidelines for installing trapped condensate drain lines and freeze protection.

Mixing Box Actuator Assembly

Steps for assembling and installing the mixing box actuator and its components.

Actuator Linkage Installation

Actuator and Linkage Assembly

Procedures for aligning, mounting, and adjusting actuator and linkage components.

Mixing Box and Sensor Installation

Mixed Air Sensor Installation

Steps for mounting the mixed air sensor bracket and sensor assembly.

Mixing Box Installation

Guidelines for attaching the mixing box to the unit and ensuring proper support.

Mixing Box Linkage Assembly

Linkage Installation Procedures

Step-by-step guide to connect linkage rods, arms, and swivel joints.

Sheave and Belt Installation

Sheave Installation and Alignment

Guidelines for mounting sheaves on shafts and ensuring proper alignment.

V-Belt Installation and Tensioning

V-Belt Tensioning Procedures

Methods and data for determining correct belt tension using deflection force.

Steam Coil Piping Recommendations

Steam Coil Piping Components

Description of components like strainers, valves, and traps for steam systems.

Coil Freeze-Up Protection and Piping

Coil Freeze-Up Protection Methods

Strategies to protect coils from freezing, including thermostats and drain systems.

IDT Steam Coil Piping Guidelines

Specific piping recommendations for inner distributing tube steam coils.

Refrigerant Piping Installation

Suction Piping Installation

Guidelines for connecting suction piping to the evaporator coil.

DX Coil Refrigerant Piping

Procedures for installing refrigerant piping for direct-expansion coils.

Unit Start-Up Procedures

Pre-Startup Preparations

Actions to take before unit startup, including building envelope and temperature controls.

Start-Up Check List

Step-by-step guide for checking filters, fans, lubrication, and rotation.

Service Operations

Fan Motor Replacement

Detailed steps for removing and replacing the fan motor.

Coil Cleaning and Winter Shutdown

Methods for cleaning coils and preparing chilled water coils for winter.

Maintenance and Winterization

Filter Replacement and Lubrication

Instructions for replacing filters and information on bearing lubrication.

Winter Shutdown Procedures

Detailed steps for winterizing steam systems and freeze-up protection.

Coil and Drainpan Service Procedure

Coil Removal Process

Instructions for disconnecting piping, removing panels, and accessing coils.

Water Quality Guidelines for Coils

Acceptable Water Quality Parameters

Table outlining acceptable levels for pH, hardness, iron, and other water contaminants.

Magic Aire HB Series Specifications

General IconGeneral
BrandMagic Aire
ModelHB Series
CategoryAir Handlers
LanguageEnglish

Related product manuals