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Magic Chef DU2000 - User Manual

Magic Chef DU2000
94 pages
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Magic Chef DU2000 Specifications

General IconGeneral
Energy Star CertifiedYes
ColorWhite
Voltage120V
Power Consumption680W
Wash CyclesHeavy, Normal, Speed, Glass
Control TypeElectronic

Summary

General Safety Precautions

Introduction to Service Manual

Section 1: Electrical Equipment & Testing

Electrical Test Equipment

Details on essential tools for electrical testing: meters, ammeters, and cords.

Appliance Test Meter

Explains the features and usage of a multi-purpose appliance test meter.

Clamp-On Ammeter

Describes how to use a clamp-on ammeter for measuring current draw.

Motor Test Cord

Instructions for using a motor test cord for component testing.

Electrical Tests Overview

Covers various electrical tests for dishwasher components.

Water Valve Test

Procedure for testing the operation of the dishwasher's water valve.

Cycle Extender Functionality

Explains the purpose and operation of the cycle extender switch.

Wax Motors Check

Steps to check the detergent and rinse aid dispenser wax motors.

Drive Motor Test Procedure

Guides on testing the dishwasher's drive motor using a test cord.

Drain Solenoid Test Hook Up

Instructions for connecting a test cord to check the drain solenoid.

Voltage Checks and Guidelines

Information on performing voltage checks safely and effectively.

Grounding and Polarity

Details on proper grounding and polarity for dishwasher safety.

Section 2: Electrical-Mechanical Troubleshooting

General Information

Basic principles for diagnosing electrical circuit malfunctions.

Component Categories

Identifies the two main categories of electrical components: switches and loads.

Electrical-Mechanical Checks (All Models)

Covers common electrical and mechanical checks for all dishwasher models.

Will Not Fill Troubleshooting

Diagnoses and resolves issues related to the dishwasher not filling with water.

Overflows Troubleshooting

Addresses potential causes and solutions for dishwasher overflows.

Slow Fill Troubleshooting

Guides on diagnosing and fixing slow water fill issues.

Low Water Pressure Troubleshooting

Examines the impact of low water pressure on dishwasher operation.

Siphoning Troubleshooting

Explains how to prevent siphoning issues with the drain hose.

Poor Circulation Troubleshooting

Addresses problems related to poor water circulation within the dishwasher.

Poor Washability Troubleshooting

Diagnoses issues affecting the dishwasher's washing performance.

Will Not Drain Troubleshooting

Guides on resolving problems where the dishwasher fails to drain.

Poor Drying Troubleshooting

Addresses common issues that lead to inadequate dish drying.

Water Leaks Troubleshooting

Guides on identifying and fixing water leaks in the dishwasher.

Installation Checks

Checks related to proper unit installation and alignment.

Noise Problems Troubleshooting

Diagnoses and resolves various noise issues during dishwasher operation.

Microprocessor Model Troubleshooting

Overview of troubleshooting for microprocessor-controlled dishwashers.

General Microprocessor Troubleshooting

Covers basic operation, program issues, and board voltage checks.

Microprocessor Test Modes

Details on diagnostic test modes for microprocessor controls.

DU8000 Model Specific Tests

Specialized tests and troubleshooting for the DU8000 microprocessor model.

Section 3: Service Procedures

Outer Door Panel Replacement

Step-by-step guide for replacing outer door panels on specific models.

Access and Toe Panel Removal

Procedure for removing access and toe panels to reach internal components.

Inner Door Panel Removal

Instructions for removing the inner door panel for component access.

Dispenser Assembly and Wax Motor(s)

Details on servicing the dispenser assembly and wax motors.

Door Latch Switch Holder Assembly

Procedure for removing and servicing the door latch switch assembly.

Control Panel Barrier

Instructions for removing the control panel barrier.

Control Switch Servicing

Procedure for removing and testing the control switch.

Cycle Extender Servicing

Information on removing and testing the cycle extender switch.

Timer Servicing

Guides on timer removal, sequence chart usage, and testing.

Control Panel Facia Removal

Steps to remove the control panel facia for component access.

Microprocessor Board Replacement

Procedure for removing and replacing the microprocessor board.

Door Gasket Replacement

Instructions for removing, replacing, and installing the door gasket.

Door Hinges Adjustment

Procedure for adjusting door hinges for proper alignment and seal.

Door Latch Strike Adjustment

Guides on adjusting the door latch strike for proper door seal.

Hinge Springs Adjustment

Instructions for adjusting hinge springs for proper door tension.

Upper Wash Arm Removal

Procedure for removing the upper wash arm assembly.

Upper Wash Arm Hose Replacement

Steps for removing and replacing the upper wash arm hose.

Float Assembly Service

Details on removing and checking the float assembly and switch.

Vent Cover Removal

Procedure for removing the vent cover from the dishwasher tub.

Suds Reservoir;Convection Vent Inlet

Information on the suds reservoir and convection vent inlet.

Start Relay Checks

Procedure for checking the operation of the start relay.

Heating Element Service

Instructions for checking and replacing the heating element.

Thermostat Service

Details on identifying, testing, and removing thermostats.

Water Valve Service

Procedure for testing, cleaning, and replacing the water valve.

Water Injector Service

Instructions for removing and reinstalling the water injector.

Pump Assembly Service

Comprehensive guide for pump assembly removal and disassembly.

Chopper Plate Assembly Disassembly

Procedure for disassembling the chopper plate assembly.

Volute Removal

Steps to remove the volute from the pump housing.

Drain Flapper Removal

Instructions for removing the drain flapper assembly.

Water Seal Seat Service

Procedure for removing and servicing the water seal seat.

Drain Solenoid and Lifter Assembly

Steps for removing the drain solenoid and lifter assembly.

Motor Service

Procedure for removing and reinstalling the motor.

Upper Rack Removal

Instructions for removing the upper dishwasher rack.

Rack Rollers - Tub Wall

Procedure for removing rack rollers from the tub wall.

Portable Dishwashers

Service procedures specific to portable dishwasher models.

Wood Top Removal

Instructions for removing the wood top from portable models.

Cabinet Removal

Procedure for removing the dishwasher cabinet.

Casters Service

Instructions for removing and accessing the casters.

Faucet Coupler Service

Details on servicing the faucet coupler for filling and draining.

Retainer For Faucet Coupler

Procedure for removing the retainer for the faucet coupler.

Section 4: General Information

Specifications

Provides technical specifications for built-in and portable dishwasher models.

Warranty Information

Details on the full and limited warranties for Magic Chef dishwashers.

Model Overview

Illustrations and identification of various Magic Chef dishwasher models.

Cycles and Options

Explains available cycles, options, and their approximate times/usage.

Electrical Schematics

Diagrams illustrating the electrical wiring of different dishwasher models.

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