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Magnum 4000 Series User Manual

Magnum 4000 Series
40 pages
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OWNER’S MANUAL
Commercial Hot Water Gas &
Diesel Driven, Oil Fired
ULTRA
PLUS
GOLD
3600
06
ENGLISH
World Wide Parts & Service Support: 1-877-441-4430
MAGNUM4000.COM
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Magnum 4000 Series Specifications

General IconGeneral
Pressure4000 PSI
Flow Rate4.0 GPM
Hose Length50 ft
FrameSteel
Pump TypeTriplex

Summary

Important Safety Information

General Safety Warnings

Covers risks like asphyxiation, explosion, injection, fire, and electrocution.

Additional Safety Warnings

Operating Instructions

Pre-Start Checks and Setup

Steps for pre-start inspection, location, controls, and component checks.

Fluid Levels and Connections

Guide on checking oil levels, fuel, water supply, and attaching hoses/nozzles.

Operating Procedures

Starting, Burner Operation, and Pressure Adjustment

Procedures for starting, burner operation, and pressure adjustment.

Chemical Application

Downstream Chemical Injection Procedure

Detailed steps for preparing and applying chemicals using downstream injection.

Winter Pump Protection

Freezing Weather Protection Procedure

Step-by-step guide to protect the unit from freezing temperatures.

General Maintenance

Maintenance Check

Quick Diagnostics & Solutions Guide

Pressure Troubleshooting Guide

Diagnoses and solves issues related to pressure.

Diagnostic Troubleshooting

Burner No Hot Water Solutions

Diagnoses and solves issues causing the burner to not produce hot water.

Diagnostics and Solutions Guides

Gas Motor Not Starting Troubleshooting

Provides troubleshooting steps for a gas motor that fails to start.

Fluid System Diagnostics - Flow & Pressure

Troubleshooting No and Low Flow

Diagnoses and resolves issues related to zero, low flow, and low pressure.

Troubleshooting Excessive Pressure

Diagnoses and resolves issues related to excessively high pressure.

Fluid System Diagnostics - Leaking

Fluid System Diagnostics - Trigger Gun/Spray Nozzle

Flow and Trigger Operation Issues

Diagnoses issues with no nozzle flow, trigger sticking, and pressure spikes.

Boiler System Diagnostics - Oil Burner

Fuel, Air, and Pump Troubleshooting

Diagnoses problems with fuel supply, air, pump, and solenoid valves.

Boiler System Diagnostics - Gas Burner

Ignition and Control Troubleshooting

Diagnoses problems with spark gap, ignition module, and boiler controls for gas burners.

Boiler System Diagnostics - Flame Characteristics

Boiler System Diagnostics - Water Temperature

Boiler System Diagnostics - Controls

Boiler System Diagnostics - Switches

Boiler System Diagnostics - Thermostat

Boiler System Diagnostics - High Temperature Limit

Boiler System Diagnostics - Low Fuel Shut-Off