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Magswitch Technology Inc. MagSquare User Manual

Magswitch Technology Inc. MagSquare
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This Magswitch MagSquare is designed to hold steel plate, pipe, bar and rod stock, flat stock or angle iron.
Using Patented Technology, this device has tremendous holding power as well as
a great amount of Shear Force Holding Strength to prevent sideways movement.
Read all instructions! Failure to follow all instructions listed below may result in an unsafe or dangerous condition.
General Information
o All Magnets need to be kept at a safe distance from all Magnetic storage devices, electronics and credit cards etc…
o Ensure that the MagSquare is stored in the “OFF” position when not in contact with Ferromagnetic metals. The MagSquare can be left ON or OFF indefinitely without
harm. When ON and near Ferromagnetic metals there will be a sudden and powerful attraction.
o Never use a MagSquare to lift any materials, although it is ideal for debris cleanup, nuts and bolts, metal shavings, etc…
o DO NOT attempt to disassemble or alter the Magswitch MagSquare; there are no user serviceable parts inside the device.
o All Magswitch products are designed for normal work/jobsite conditions, do not use underwater or in a hazardous environment unless specifically designed for that
purpose.
o DO NOT use the MagSquare if it is damaged or is not working properly. Severe injury can occur if this device is not used properly and safely.
o DO NOT expose the Magswitch Magnets to temperatures above 176 deg Fahrenheit (80 Celsius). High temperatures will permanently degrade the Magnet’s
effectiveness and may result in an unsafe condition.
o Never use a MagSquare for OVERHEAD LIFTING or to transport any materials.
o Not recommended for painted or finish coated surfaces as these will reduce the magnetic bond and the finish may be damaged.
o This product contains PTFE lubricant. For MSDS information contact Magswitch.
o Always keep the bottom of the magnet clean and free of debris and rust. If needed wipe with WD40 or light oil
To Use the MagSquare
o Always test the connection before attempting to use the MagSquare to ensure that it is capable of holding the material securely.
o Numerous factors can negatively affect the strength of the Magnetic bond, dirt, debris, oils and grease, painted surfaces and any gap between the Magnet and the metal
surface will decrease the bond. Ensure that the connection point is clean and free of these factors.
o Thicker metals will be held more strongly than thinner metals. E.g.: 1/4" steel will be held more strongly than thin gauge metals.
o Never exceed the rated capacity of the MagSquare. 30mm MagSquares have up to 150 lbs of Break-Away Force. 50mm MagSquares have up to 550 lbs of Break-
Away Force and 70mm MagSquares have up to 1000 lbs of Break-Away force under ideal conditions. Tested in accordance with International Magnetics Association
testing methods and represents a straight Break-Away pull. Actual in-use results will vary greatly and user must test every bond to determine the suitability of the
magnet to hold the material.
o Avoid sudden jerking or Shock force as this will cause the MagSquare to lose its hold.
o Threaded Holes are provided in this MagSquare to mount accessories to it or to mount the square into a fixture. For best results do not attach Ferromagnetic Metals to
the MagSquare, unless using spacers as described below. This will keep the magnetic grip at its most powerful.
o Magswitch recommends that Stainless Steel screws be used to attach non-Ferromagnetic materials to the sides when used as a holder for your Jig or Fixture. Wood,
Plastics and Aluminum are all non-Ferromagnetic materials that make for excellent attachments. Alternatively non-Ferromagnetic spacers can be placed between the
MagSquare and the jig/fixture
o This MagSquare is not designed to be used as a welding ground clamp or as part of an electrical circuit.
o For safe operation, the bottom surface of the Magnet must always be Flat and Smooth. If necessary, it is possible to sand the Magnet face smooth using 400 grit
sandpaper and a flat surface. Always file any burrs that would interfere with full contact.
o As with all precision devices, damage can occur from dropping, bumping and impact. Magswitch recommends periodic inspection by the user to ensure that the 90
degree angles are still accurate and the MagSquare still fits their needs.
MagSquare Operation
o The handle on this MagSquare must be turned clockwise 180 degrees until it stops in order to be turned “ON”. It is not possible to hold the Magnet in place unless
fully turned “ON”.
o DO NOT turn ON unless in contact with Ferromagnetic Metal
o To release the MagSquare push the handle down and turn the handle in the counter clockwise direction until it stops. The MagSquare will turn off and release
Immediately upon turning the handle, Use Caution to ensure that it is safe to release the MagSquare and that nothing will fall or become dangerous.
o Always turn off power tools before turning the MagSquare ON or OFF to avoid injury.
o This MagSquare is capable of exceptional Break-Away force holding power; MagSquares are exceptionally strong in Shear Force as well. Prying force is the least
powerful of the holding capabilities and great care must be used when attempting to use this device with Pry force. See illustrations below.
Part Number 110174
Revision Date, July 7, 2008
Magswitch Technology Inc.
621 Southpark Dr. #1800
Littleton, CO 80120
www.Magswitch.com.au
MagSquare
Operation and
Instruction Manual
Pry
Force-
Least!
Slide-less
Pull Up-Most
Table Surface
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Magswitch Technology Inc. MagSquare Specifications

General IconGeneral
BrandMagswitch Technology Inc.
ModelMagSquare
CategoryWelding Accessories
LanguageEnglish

Summary

General Information and Safety

Safe Handling and Storage

Keep magnets away from storage devices, electronics, and credit cards. Store in OFF position when not in use.

Prohibited Uses

Do not use for lifting, disassembly, underwater, or in hazardous environments. Do not exceed 176°F (80°C).

Surface Considerations

Avoid painted/coated surfaces. Keep magnet bottoms clean and free of debris for optimal bond.

Using the MagSquare

Testing Connection Strength

Always test holding capability securely before use. Factors like dirt, gaps, and surface finish affect strength.

Capacity and Force

Do not exceed rated capacity. Break-away force varies by size (150-1000 lbs). Test to determine suitability.

Mounting and Fixtures

Use provided threaded holes for mounting. Attach non-ferromagnetic materials with stainless steel screws.

Surface Preparation

Ensure the magnet bottom is flat and smooth. Sand if necessary with 400 grit, file any burrs.

MagSquare Operation and Force Types

Turning ON/OFF

Turn handle 180° clockwise to ON. Turn counter-clockwise to OFF after pushing handle down.

Release Procedure

Push handle down, turn counter-clockwise to stop. Ensure safety before releasing.

Power Tool Safety

Always turn off power tools before engaging or disengaging the MagSquare.

Force Considerations

Exceptional break-away and shear force. Prying force is least powerful; use with extreme care.

Applications and Benefits

Ideal Holding Surfaces

Suitable for cast iron or steel surfaces including saws, planers, drill presses, welding tables, and shop machinery.

Workholding Versatility

Precise 90-degree holding for steel plate, angle iron, pipe, rod, and bar stock.

Industrial/Fabrication Uses

Replaces clamps, saves energy, offers precise positioning, non-marring, and aids in repetitive assembly.

Automotive/Body Shop Uses

Ideal for quick workholding, aligning parts, supporting large items, and cleaning up scrap metal.

Warranty and Compliance

Limited Warranty

One Year Limited Warranty on Material and Workmanship. Non-Transferable. Alteration voids warranty.

Patent Information

Products covered under International and U.S. Patents 6,707,360 & 7,012,495. Additional patents pending.