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Magswitch MagJig 235 - User Manual

Magswitch MagJig 235
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Part Number 110565
Revision Date, February 18, 2011
This Magswitch MagJig is designed to hold a Magswitch Accessory, or one of your own designs
to any Ferromagnetic Surface. Using Patented Technology, this device has tremendous holding power as well
as a great amount of Shear Force Holding Strength to prevent sideways movement.
Read all instructions! Failure to follow all instructions listed below may result in an unsafe or dangerous condition.
General Information
o All Magnets need to be kept at a safe distance from all magnetic storage devices, electronics and credit cards etc
o Ensure that the Magswitch MagJig is stored in the “off” position when not in contact with Ferromagnetic metals. The MagJig can be left
ON or OFF indefinitely without harm. When ON and near Ferromagnetic metals there will be a sudden and powerful attraction.
o Never use a MagJig to lift or transport any materials, although it is ideal for debris cleanup, nuts and bolts, metal shavings, etc…
o DO NOT attempt to disassemble or alter the Magswitch MagJig; there are no user serviceable parts inside the device.
o All Magswitch products are designed for normal work/jobsite conditions, do not use underwater or in a hazardous environment
o DO NOT use the MagJig if it is damaged or is not working properly. Severe injury can occur if this device is not used properly and
safely.
o DO NOT expose the MagJig magnets to temperatures above 176 deg Fahrenheit (80 Celsius). High temperatures will permanently
degrade the Magnet’s effectiveness and may result in an unsafe condition.
o Not recommended for painted or finish coated surfaces as these will reduce the magnetic bond and the finish may be damaged.
o This product contains PTFE lubricant. For MSDS information contact Magswitch.
o MagJigs are designed to be installed into 3/4" thick non-Ferromagnetic materials. If installing into thinner materials it is possible to
stack or shim the material to achieve 3/4" thickness. The magnet base will protrude very slightly, this is critical to ensure metal to metal
contact!
o MagJig 235’s require a 56mm (2.2”) hole for installation.
o Always keep the bottom of the magnet clean and free of debris and rust. If needed wipe with WD40 or light oil
To use the MagJig
o Never exceed the rated capacity of the MagJig. MagJig 235’s are rated up to 45 pounds of shear force each under ideal conditions.
o Always test the connection before attempting to use the MagJig to ensure that it is capable of holding the material securely.
o Numerous factors can negatively affect the strength of the magnetic bond. Dirt, debris, oils and grease, painted surfaces and any gap
between the magnet and the metal surface will decrease the bond. Ensure that the connection point is clean and free of these factors.
o Thicker metals will be held more strongly than thinner metals. E.g.: 1/4" (6mm) steel will be held more strongly than thin gauge metals.
o Magswitch recommends that only non-Ferromagnetic materials be used as a holder for your Jig or Fixture. Wood, Plastics and
Aluminum are all non-Ferromagnetic materials that make for excellent attachments.
o Avoid sudden jerking or Shock force as this will cause the MagJig to lose its hold or to move.
o This MagJig is not designed to be used as a welding ground clamp or as part of an electrical circuit.
o For safe operation, the bottom surface of the Magnet must always be Flat and Smooth. If necessary, it is possible to sand the Magnet face
smooth using 400 grit sandpaper and a flat surface. Always file any burrs that would interfere with full contact.
MagJig Operation
o The knob on this device must be turned clockwise 185 degrees until stops in order to be turned “ON”. It is not possible to hold the
MagJig in place unless fully turned on.
o DO NOT turn on unless in contact with Ferromagnetic Metal!
o To release the MagJig, push down and turn the knob counter clockwise until it stops. The MagJig will turn off and release Immediately
upon turning the knob, Use Caution to ensure that it is safe to release the MagJig and that nothing will fall or become dangerous.
o Always turn off power tools before turning the MagSquare ON or OFF to avoid injury.
o This Magswitch MagJig is capable of exceptional Break-Away force holding power; Magswitch MagJigs are exceptionally strong in Shear
Force as well. Prying force is the least powerful of the holding capabilities and great care must be used when attempting to use this device
with Pry force. See Illustration below.
Magswitch Technology Inc.
8774 Yates Drive #140
Westminster, CO 80031
www.Magswitch.com.au
Magswitch MagJig 235
Operation and
Instruction Manual
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Summary

General Information and Safety

Magnet Safety and Storage

Keep magnets away from sensitive devices and store in the 'off' position when not in use.

Usage Restrictions and Warnings

Do not lift, alter, use in hazardous environments, or exceed temperature limits (176°F/80°C).

Installation Requirements

Requires 3/4" material, a 56mm hole, and a clean magnet base for proper function.

Using the MagJig

Capacity and Connection Testing

Never exceed rated capacity (45 lbs shear force) and always test connection before use.

Factors Affecting Magnetic Bond

Bond strength reduced by dirt, oil, paint, or gaps. Thicker metals hold stronger.

Attachment Materials and Handling

Use non-ferromagnetic materials for attachments and avoid sudden jerking or shock.

Operational Precautions

Do not use for electrical circuits. Ensure magnet face is flat and smooth for optimal contact.

MagJig Operation Steps

Turning the MagJig ON

Turn knob clockwise 185 degrees. Only turn ON when in contact with ferromagnetic metal.

Turning the MagJig OFF

Push down and turn knob counter-clockwise to release. Ensure safety before releasing.

Power Tool Safety

Always turn off power tools before operating the MagJig to prevent injury.

Holding Force Characteristics

MagJigs have strong break-away and shear force. Pry force is weakest; use with caution.

Magswitch Limited Warranty

Warranty Coverage and Limitations

One year limited warranty on material/workmanship. Alteration voids warranty; user assumes risk.

Patent Information

Details listed patents and pending applications for Magswitch products.

Overview

The Magswitch MagJig 235 is a versatile magnetic clamping device designed to securely hold Magswitch accessories or custom fixtures to any ferromagnetic surface. Utilizing patented technology, it offers substantial holding power and exceptional shear force strength, effectively preventing sideways movement of materials.

Function Description:

The MagJig 235 operates by generating a powerful magnetic bond with ferromagnetic metals. It features a knob that, when turned 185 degrees clockwise until it stops, activates the magnetic field, engaging the "ON" position. To release the hold, the knob is turned counter-clockwise until it stops, immediately deactivating the magnet and releasing the material. This on/off mechanism allows for quick and precise positioning and removal of workpieces. The device is specifically designed for installation into 3/4" thick non-ferromagnetic materials, such as wood, plastics, or aluminum, which serve as ideal holders for jigs and fixtures. If installing into thinner materials, stacking or shimming can be used to achieve the recommended 3/4" thickness, ensuring proper metal-to-metal contact as the magnet base will protrude slightly.

Usage Features:

The MagJig 235 offers a wide range of applications, limited only by imagination. It is ideal for holding cove molding jigs, creating featherboards, establishing repetitive stops, securing thin stock, building shop sweepers, and constructing fences for power tools. It can also be used as a benchtop tool holder on a table saw. The device is designed to be stored in the "off" position when not in contact with ferromagnetic metals to prevent sudden, powerful attraction. While excellent for debris cleanup, nuts, bolts, and metal shavings, it is explicitly not recommended for lifting or transporting materials. The MagJig 235 is engineered for normal work/jobsite conditions and should not be used underwater or in hazardous environments. For optimal performance and safety, it is crucial to ensure the MagJig is fully turned "ON" when in use and only turned "ON" when in contact with ferromagnetic metal. When releasing the MagJig, caution should be exercised to ensure the release is safe and that nothing will fall or become dangerous. Power tools should always be turned off before engaging or disengaging the MagJig to prevent injury. The MagJig 235 excels in break-away force and shear force holding strength. However, prying force is the least powerful of its holding capabilities, and great care should be taken if attempting to use the device with prying force. To prevent unwanted rotation, it is recommended to use MagJigs in pairs at the ends of the material. The device includes holes that can accommodate up to M6 (1/4") screws for securing the MagJigs.

Maintenance Features:

Proper maintenance is essential to ensure the longevity and effectiveness of the MagJig 235. The bottom surface of the magnet must always be kept clean and free of debris and rust. If necessary, it can be wiped with WD40 or light oil. For safe operation, the magnet's bottom surface must always be flat and smooth. If needed, the magnet face can be sanded smooth using 400-grit sandpaper and a flat surface. Any burrs that could interfere with full contact should be filed away. It is important to avoid exposing the MagJig magnets to temperatures above 176 degrees Fahrenheit (80 degrees Celsius), as high temperatures can permanently degrade the magnet's effectiveness and lead to unsafe conditions. The device contains PTFE lubricant, and MSDS information can be obtained from Magswitch if needed. The MagJig 235 should never be disassembled or altered, as there are no user-serviceable parts inside. Using the device if it is damaged or not working properly can lead to severe injury. It is also important to note that painted or finish-coated surfaces are not recommended for use with the MagJig, as they can reduce the magnetic bond and potentially damage the finish. All magnets should be kept at a safe distance from magnetic storage devices, electronics, and credit cards.

Magswitch MagJig 235 Specifications

General IconGeneral
Holding Force235 lbs
Magnet TypePermanent
MaterialSteel
Full Saturation Thickness0.25 inches
OperationOn/Off