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MAGTRON MBQ100 - User Manual

MAGTRON MBQ100
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ITEM NO PART NO DESCRIPTION QTY
1 M0005F MT50 BODY (ORANGE) 1
2
M0033
MAGNET BASE (LARGE)
1
3
20355
EIBENSTOCK CRADLE
1
4
M0103
BRASS RAIL (MT50)
2
5
M0442
G.F.S. (MT50)
1
6
M0813
1
7 M0833 RACK (MT50) 1
8
M0042
PINION - MAGTRON (LARGE)
1
9
M0071
PINION END CAP (SHALLOW)
1
10
M0081
BUSH (PINION)
2
11
20346
HANDLE (12mm LARGE)
3
12
10082
3
13 M0224 WARNING PLATE (MT50) 1
14
M0443
CONDUIT (MAGTAP M13)
1
15
10231
M16 STRAIN RELIEF CABLE GLAND
1
16
40026
M16 PUSH FIT GLAND
1
17
10237-1
CABLE YELLOW (110V)
1
18 EIB03 EIBENSTOCK UNI111 DRILL - 110V 1
19 STRAP01 POLYESTER WEBBING SAFETY STRAP 1
20
KEY01
ALLEN KEY 2.5MM
1
21
KEY03
ALLEN KEY 4MM
1
22
KEY04
ALLEN KEY 5MM
1
23
DRIF02
DRIFT (No.3 M/TAPER)
1
24 CASE14 CARRYING CASE UNIBOR - PLASTIC 1
25
BOX01
BOX (UNIBOR SLEEVE)
1
26
VISO10
SAFETY GUARD ( UNI 3 )
1
27
M0242N
LARGE MAGTRON SWITCH PLATE NEW
1
28
10093
M6 X 35 GUARD THUMB SCREW
2
29
10094
M6 GUARD SPACER
2
30 10089 LARGE 2 LEG GUARD GUIDE 2
31
MM1-17
PCB SUPPORT PLATE
1
32
40025
PG9 PUSH FIT GLAND
1
33
ARBQR03-A
EIBENSTOCK Q/R UNI3 ARBOR BODY
1
34
10205A
ARBOR EJECTION PLUG (M/TAPER)
1
35
SPRI01
ARBOR SPRING (M/TAPER)
1
36 ARBQR-02 QUICK RELEASE ARBOR COLLAR 1
37
ARBQR-03
QUICK REL ARBOR LOCK SHOE
1
38
ARBQR-04
Q/RELEASE COLLAR SPRING
1
39
ARBQR-05
QUICK REL ARBOR TOR SPRING
2
40
ARBQR-06
20MM O/D X 4MM NITRILE O RING
1
41 CCP-38V 38OD V INTERNAL CIRCLIP 1
42 30046 LARGE OIL CUP ASSEMBLY 1
43
10076C
OILFEED BRACKET
1
44
50015C
1/8" BSP - 6MM PUSH FIT CONNEC
2
45
BD029
6mm OIL PIPE (OIL FEED ASSY)
1
46
10076
OIL CUP RETAINING CLIP
1
47 MM1-1 MM1 MAGNET BUTTON - YELLOW 1
48 MM1-2 MM1 MOTOR BUTTON - GREEN 1
49
MM1-10
MM1 POWER BUTTON - RED
1
50
MM1-3
MM1 L.E.D. GROMMET
3
51
MM1-4
MM1 LED BOARD - C/W LEDs
1
52
MM1-5
MM1 REPLACEMENT PCB
1
53 MM1-6 MM1 3 PIN PLUG 1
54
MM1-7
MM1 4 PIN PLUG
1
55
MM1-11
MM1 HEAT CONDUCTOR
3
56
MM1-16
STAND OFF CLIP FOR NEW PANEL
3
57
MM1-13
NEW PANEL INSULATING BUSH
2
58 M5-NUT M5 NUT 5
59 SC620CAP M6 x 20 CAP SCREW 9
60 SC3TAP M3 SELF TAPPING SCREW 8
MBQ100 Assembly & Parts List
6
INCLUDES ITEMS 47 TO 57
43
2
1
17
14
13
60
59
10
9
66
58
45
44
42
15
46547
8
673
14
32
18
65
12
11
27
31
CONTROL PANEL ASSEMBLY
68
QUICK RELEASE ARBOR ASSEMBLY
INLUDES ITEMS 33 TO 41
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Overview

This document provides a comprehensive overview of the MBQ100 device, detailing its components, electrical configurations, and operational aspects. The MBQ100 appears to be a magnetic drilling machine, designed for precision drilling tasks, likely in industrial or construction settings.

Function Description

The MBQ100 is a magnetic drilling machine that utilizes a powerful electromagnet to secure itself to ferrous surfaces, allowing for stable and accurate drilling. It features a motor for driving the drill bit and a magnet system for attachment. The device supports dual voltage operation (110V and 240V), making it versatile for different power supply environments. It incorporates a switchplate for controlling the motor and magnet, and an electronic switchplate for advanced control and feedback. The machine is designed for both high and low-speed drilling, adaptable to various material types and drilling requirements.

Important Technical Specifications

General Components:

  • Motor (Item 1, MB0029): The primary power unit for drilling.
  • Magnet Body (Item 2, MB0033): The core component for magnetic adhesion.
  • Magnet Base (Item 3, MB0031): Provides the contact surface for the magnet.
  • Ebenstock Cradle (Item 4, MB0032): Supports the motor and drilling mechanism.
  • Main PCB (Item 43, MM1-5): The central electronic control board for the device.
  • Drill Stop/Start Switch (Item 2, NCP002 for 240V, NCP001 for 120V): Controls the motor operation.
  • Magnet Switch (Item 3, NCP006): Controls the magnetic base.
  • Bridge Rectifier (Item 4, M0401): Converts AC to DC for certain components.

Motor Specifications (Uni 3 - 230V/110V):

  • Armature (Item 1, 74324200): Available in 230V and 110V versions.
  • Fieldcoil (Item 71525150): Essential for motor operation.
  • Fan Cover (Item 3, 80320240): Protects the fan and aids cooling.
  • Bearings (Items 36, 37, 38, 39, 40): Various bearings (6002, 6000, 6200, 608, 629) ensure smooth rotation of components.
  • Gears (Items 44, 45, 46, 47, 48, 49, 50, 51, 52, 53, 54, 55, 56, 57, 58, 59, 60, 61, 62): A complex gear train (e.g., main gear, trailer gear, worm drive, spur gear) provides speed reduction and torque multiplication for drilling.
  • Brushes (Items 4, 5, 6): Carbon brushes for electrical contact with the commutator.
  • Spindle (Item 42, 74324400): The rotating shaft that holds the drill bit.

Electronic Switchplate (Panel P) Components:

  • MM1 Magnet Button - Yellow (Item 1, MM1-1): Indicates magnet status.
  • MM1 Motor Button - Green (Item 2, MM1-2): Indicates motor status.
  • MM1 LED Grommet (Item 3, MM1-3): Houses LED indicators.
  • MM1 LED Board - C/W LEDs (Item 4, MM1-4): Provides visual feedback.
  • MM1 3 Pin Plug (Item 6, MM1-6) & MM1 4 Pin Plug (Item 7, MM1-7): Connectors for electrical interfaces.
  • MM1 Power Button - Red (Item 8, MM1-10): Likely an emergency stop or main power switch.
  • MM1 Heat Conductor (Item 9, MM1-11): Manages heat dissipation from electronic components.

Electrical Wiring (110V and 240V):

  • Mains In: Connects to the main power supply (110V or 240V). Includes Earth, Neutral, and Live connections.
  • Magnet Connection: Directly wired from the main PCB (J5) to the magnet.
  • Drill Motor Connection: Wired from the main PCB (J4) to the drill motor, with connections for high and low speed via a 2-speed switch.
  • Switch Plate Connections: The mechanical switchplate (J2, J3) connects to the main PCB, providing control signals for the magnet and motor.
  • Bridge Rectifier (M0401): Used in the mechanical switchplate to convert AC to DC for the magnet, ensuring proper operation.

Usage Features

Dual Voltage Operation: The MBQ100 is designed to operate on both 110V and 240V power supplies, offering flexibility for use in different regions or power environments. This is reflected in the separate mechanical switchplate diagrams for 120V and 240V, and the wiring diagrams for 110V and 240V.

Two-Speed Drilling: The device features a 2-speed switch (yellow for speed 1, blue for speed 2) for the drill motor, allowing operators to select the appropriate drilling speed based on the material and desired outcome. This enhances versatility and precision.

Magnetic Adhesion: The integrated magnet system provides strong adhesion to ferrous workpieces, ensuring stability during drilling and reducing the risk of tool movement or accidents. The magnet is controlled independently via a dedicated switch.

Intuitive Control Panel:

  • Mechanical Switchplate: Features clear "Motor" and "Magnet" switches with "ON" and "OFF" indicators for straightforward operation.
  • Electronic Switchplate: Provides additional visual feedback through LED indicators (yellow for magnet, green for motor) and a red power button, likely for enhanced control and safety.

Quick Release Arbor Assembly: The "Quick Release Arbor Assembly" (Items 33 to 41 in the main assembly) facilitates quick and easy changing of drill bits or other accessories, improving efficiency and reducing downtime.

Ergonomic Design: While not explicitly detailed, the overall assembly suggests a design focused on ease of use and maintenance, with clearly labeled components and accessible parts.

Maintenance Features

Modular Design: The device appears to have a modular construction, with distinct assemblies for the motor, magnet, and control panels. This modularity simplifies troubleshooting and replacement of individual components.

Detailed Parts Lists: The comprehensive parts lists for the main assembly, Uni 3 motor, and switchplates provide exact part numbers and descriptions, making it easy to identify and order replacement parts.

Electrical Diagrams: The wiring diagrams for both 110V and 240V systems are crucial for electrical maintenance, allowing technicians to trace connections, diagnose faults, and ensure correct reassembly.

Component Accessibility: The exploded views of the assemblies indicate that many components, such as bearings, gears, and electrical parts, are accessible for inspection, cleaning, and replacement. For example, the "Brush Holder" (Item 4, Uni 3) and "Carbon Brush" (Item 5, Uni 3) are easily replaceable wear items.

PCB Support Plate (Item 12, MM1-17): The electronic switchplate includes a PCB support plate, which helps protect the main PCB and facilitates its removal and reinstallation for maintenance.

Stand Off Clips (Item 11, MM1-16): These clips are used for securing the new panel, suggesting an easy method for panel removal and reattachment during maintenance.

Notes for Assembly: Specific notes, such as "Item 4 to be bonded to rear of plate" for the bridge rectifier, provide important instructions for correct assembly and maintenance procedures.

In summary, the MBQ100 is a robust and versatile magnetic drilling machine, designed for industrial applications with a focus on precision, safety, and ease of maintenance. Its dual voltage capability, two-speed drilling, and comprehensive control systems make it a powerful tool for various drilling tasks.

MAGTRON MBQ100 Specifications

General IconGeneral
BrandMAGTRON
ModelMBQ100
CategoryDrill
LanguageEnglish