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MAGUIRE WSB-3000 User Manual

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MAGUIRE PRODUCTS INC.
Weigh Scale Blender
MAGUIRE
WEIGH SCALE BLENDER
12-12 Controller
4088 Standard Controller
with FOUR” COMPONENT SOFTWARE
INSTALLATION OPERATION MAINTENANCE
Original Instructions Manual
Revision Date: May 13, 2021
Copyright © Maguire Products, Inc. 2021

Table of Contents

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MAGUIRE WSB-3000 Specifications

General IconGeneral
ModelWSB-3000
CategoryIndustrial Equipment
Hopper CapacityVaries by configuration
WeightVaries by configuration
DimensionsVaries by configuration
TypeGravimetric Blender
ThroughputUp to 3, 000 lb/hr (1, 360 kg/hr)
Air Supply80 psi (5.5 bar)

Summary

Maguire Products Inc. Weigh Scale Blender

12-12 Controller / 4088 Standard Controller with "FOUR" Component Software

Identifies the specific controller and software version for the Weigh Scale Blender.

Getting Started – Important!

Setup and Installation

Provides assembly, setup, and installation instructions.

Wiring Considerations

Offers guidance on minimizing electrical interference.

Check Out Procedure

Step-by-step procedure to verify correct assembly.

Model Selection

How to verify and change blender model selection.

Load Cell Calibration

Procedure for calibrating load cells for accurate weight readings.

Normal Operation & Saving the Configuration

How to start the blender and save/restore its configuration.

Lockout/Tagout, Cleaning, Maintenance

Instructions for lockout/tagout, cleaning, and general maintenance.

Safety Notifications

Electrical Lockout/Tagout Points

Procedures for safely disconnecting electrical power before servicing.

Pneumatic Lockout/Tagout Points

Procedures for safely disconnecting compressed air supply before servicing.

Eye Protection

Importance of wearing safety glasses when using equipment.

Maximum continuous noise level

Specifies the recorded continuous noise level of the equipment.

Safety Interlock Switch

Explains the function of the safety interlock switch on access doors.

Hopper Finger Guards

Details regarding finger guards in material hoppers and their usage.

HAZARD - AUTOMATIC STARTUP

Warning about potential automatic startup without warning.

Safety Hazards

HAZARD - ROTATING MIX BLADE

Warning about the danger of rotating mix blades.

HAZARD - SHARP MIX BLADES

Caution regarding sharp mix blades during cleaning or touching.

HAZARD - SLIDE VALVES

Warning about the danger of rapid closing slide valves.

HAZARD - ELECTRICAL

Emphasizes that only qualified technicians should perform electrical connections.

HAZARD - ROTATING SHAFT

Warning about the danger of rotating shafts and augers.

HAZARD - FALLING OBJECTS

Caution about opening hopper access doors when material is above cleanout doors.

Blender Parts Identification

12-12 Controller Parts Identification

Setup and Installation

Mounting the Blender

Instructions on securely anchoring the blender to equipment or a stand.

Wiring Considerations

Power Supply Recommendations

Guidance on selecting a suitable and stable power supply.

Cable Routing

Advice on avoiding interference by proper routing of power and signal cables.

Model Selection

Change the model of the blender controller:

Step-by-step instructions for changing the controller's model selection.

Check Out Procedure

PROCEDURE:

Step-by-step procedure for powering up and verifying controller and dispense devices.

Check Out Procedure Diagnostics

Display Failures

Troubleshooting steps for display issues or incorrect software versions.

Randomly Drifting Numbers

Checks for issues with load cells or random drifting numbers.

No Response to Touch

Troubleshooting for load cell wiring and connections.

Password Entry Issues

Steps for handling invalid password entries or non-responsive keypads.

Air Solenoid/Valve Issues

Diagnosing problems with air solenoids and slide/dump valves.

Auger Feeder Motor Issues

Troubleshooting steps for auger feeder motors not running.

Load Cell Zero and Full Weight Calibration

Verify Weigh Bin is Empty

Ensures the weigh bin is empty before initiating calibration.

Full Weight CALIBRATION

Calibration Weight Chart

Table showing calibration weights required for different WSB blender models.

Material Flow Rate Calibration

Normal Operation and Saving the Configuration

Special Features

WSB Controller – Description of Controls and Outputs

Controller – Left Side

Controller - Right Side

12-12 Controller (black enclosure)

Controller Keypad – Summary Description

Controller Keypad – Description of Functions

BATCH

FAST

Zero Weight Calibration

KEYPAD - PROGRAM MODE

Star Functions - What they relate to:

Star Functions

Restore Factory Default Settings

WSB COMMUNICATIONS

Progressive Metering

Volumetric Mode

Update Controller NET Software From USB Drive

Parameters - What they relate to:

Parameters Introduction

Parameters Overview

Parameters – Full Explanations

_AL Alarm FLAGS

PARAMETER DEFAULT SETTINGS - FOUR SOFTWARE

Changing Parameter Settings

Making Changes to Parameters - Keypad Sequence:

Step-by-step guide for altering parameter values using the keypad.

Saving Parameters in the User Backup Settings

Communications

SECTION 3 - PRINTED OUTPUTS

Interpreting the *54 Cycle Printout

Parameter Settings Printout

Special Tests - Printout Verification

SECTION 4: TROUBLESHOOTING

TROUBLESHOOTING - What To Do

General steps to follow when troubleshooting problems.

To Print the PARAMETER Table - Keypad Sequence:

Steps to print the parameter table for troubleshooting.

Typical Problems

Display does not read close to zero

Troubleshooting steps for incorrect zero readings with an empty bin.

Controller "RESETS" itself

Diagnosing controller resets due to electrical noise or voltage spikes.

ALARM flashing with weight above 100 or below -50

Troubleshooting steps for weight alarms and dump valve issues.

Alarms - Cause and Solution

COMPONENT ALARM

Alarm for hopper or component material shortage.

BATCH COMPLETE ALARM

Alert for when a batch is completed in batch mode.

MAXIMUM WEIGHT ALARM

Alarm indicating maximum weight was exceeded, aborting the cycle.

ZERO TARE ALARM

OVER WEIGHT ALARM

Alarm triggered by over dispense, controlled by the AL parameter.

WAIT FOR RECIPE ALARM

Alarm when a recipe request is not received within the timeout period.

Mix Problems

Increasing Throughput

VERIFYING LOAD CELL FUNCTION

Backup, Restore, Factory Reset

Clear Routine

Clear All

Clear All - Keypad Sequence:

Procedure to reset all settings to factory defaults, clearing EEPROM.

Updating Controller Firmware

LOTO, Cleaning, Maintenance

Pneumatic and Electrical LOTO

Procedures for locking out pneumatic and electrical systems.

Pneumatic Lockout/Tagout Points

Specific steps for pneumatic lockout.

Electrical Lockout/Tagout Points

Specific steps for electrical lockout.

Cleaning Procedure with LOTO

Maintenance and Preventative Maintenance

Weigh Bin Clearances – Free Movement of Weigh Bin

17 pin Amphenol connector Pin assignments

MODEL WST - WEIGH SCALE TOTALIZER

Technical Support and Contact Information

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