Mahindra Bolero Single Cab Turbo - Comprehensive Maintenance Schedule

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Bolero Single Cab Turbo / Double Cab Turbo
Maintenance Schedule
Maintenance Schedule
Work Nature
Distance Covered (in Kms) / Months in service
PDI500
5000/3m
10000/6m
20000/12m 30000/18m 40000/24m 50000/30m 60000/36m 70000/42m 80000/48m 90000/54m
100000/60m
Engine & Cooling System
Check Radiator coolant level and coolant hose & heater hose connections for leaks.
3 3 3 3 3 3 3 3 3 3 3 3
Check & Replace accessory Drive belt tension
3 3 3 3 3 3 3 3 3
R
3 3
Check & Replace idler/tensioner pulley/gear bearing assy
3 3 3 3 3
R
3 3 3 3
R
Change Engine coolant
R R
Check Fluid Reservoirs levels
3 3 3 3 3 3 3 3 3 3 3
Check Engine oil level and leakage
3
Adjust intake and Exhaust valve clearance
3 3 3 3 3
Check the drive belts for cracks, fraying, wear & tension
3 3 3 3 3 3 3 3 3 3 3 3
Chanqe Enqine oil & oil filter
R R R R R R R R R R R
Check Vacuum pipe oil hoses connection
3 3 3 3 3 3 3
Check Diesel smoke (or) as per local regulation
3 3
Check injection nozzle opening pressure and spray characteristics
3 3
Air, Fuel & Exhaust
Replacement of air cleaner element (or when service indicator shows red band, whichever is
earlier)
R R
Rectify fuel leakage if any / Check fuel lines (Every 20,000 till 80,000 and then every 10,000
Kms)
3 3 3 3 3 3
Remove drain plug fuel tank and drain off sediments.
3
Check & drain water from Fuel filter
3 3 3 3 3 3 3 3 3 3
Replace fuel filter element. Primary filter (at every 10000 kms /6months) & Secondary filter
(at every 20000kms/12months)
R R R R R R R R R R
Exhaust pipes and mountings, Check and if necessary replace
3 3 3 3 3 3