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MAHLE ACX2180H - User Manual

MAHLE ACX2180H
36 pages
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MAHLE ACX2180H

Table of Contents

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Summary

1 Symbols Use

1.1 In the Documentation

Explains warning notice structure, meaning, and symbols used in the documentation.

1.2 On the Product

Instruction to observe all warning notices displayed directly on the product.

2 Important Notes

2.1 User Group

Defines the qualified personnel authorized to operate the product.

2.2 Agreement and Copyright

Outlines copyright laws, software usage terms, and liability disclaimers.

2.3 Contractor Obligations

Details contractor duties for safety, accident prevention, and proper equipment setup.

Liability and Warranty

Covers MAHLE's disclaimer of liability and warranty exclusions for product use.

2.4 Safety Regulations

2.4.1 ACX2180 H Specific Safety

Provides specific safety guidelines for operating the ACX2180H unit.

2.5 Safety Devices

Details the safety devices integrated into the ACX2180H unit.

2.6-2.9 Disposal Procedures

Covers proper, recycled material, packaging, and combo filter disposal guidelines.

3 Product Description

3.1 Application

Details the ACX2180H's suitability for vehicles and its primary functions like recovery and flushing.

3.2 Scope of Delivery

Lists all the components and accessories included with the ACX2180H unit.

4 Unit Description

4.1 Views and Components

Identifies key components and connection points through front, rear, and internal views.

4.2 Internal Components

Illustrates and labels the internal components of the ACX2180H unit.

5 Unit Input and Features

5.1 Selection and Function Key

Explains how to navigate and select functions using the LCD touch display and its keys.

5.2 Display Screen and Indicator Light

Describes the main screen, pressure gauges, and status/warning indicator light.

5.3 Main Menu Options

Lists the main menu options available for user interaction and control.

5.4 Unit Features

Highlights features like EcoLOCK couplers, locking caster brakes, and power supply connection.

5.5 Functional Description

6 Equipment Installation

6.1 Unpacking ACX2180 H

Provides step-by-step instructions for safely unpacking the ACX2180H unit from its packaging.

7 Commissioning

7.1 Connections and Positioning

Details the required connections, positioning, power supply, and safety precautions for setup.

7.2 First Start-up Verification

Outlines the essential checks and procedures for the initial startup verification of the unit.

7.3 Setup and Bottle Fill

7.3 Setup

Enables/disables and sets parameters prior to performing A/C system service.

7.4 Internal Bottle Fill

Guide on filling the internal refrigerant bottle with R134a refrigerant.

8 A;C Service Preparation

8.1 Preliminary Preparation

Covers essential preparatory steps like engine cooling, hose checks, and safety gear.

8.2 Non-condensable Gas Discharge

Explains the process for discharging non-condensable gases to ensure optimal ACX2180H performance.

8.3 Charge Modes

Describes the two refrigerant charge methods: Quick Mode and Zero Tolerance Mode.

9 A;C System Service

9.1 Automatic Cycle Setup

Instructions for setting up and running automatic A/C service cycles.

9.2 Manual Cycle Setup

Guide on setting up and performing manual A/C service cycles.

9.3-9.5 Service Processes

9.3 Recovery Process

Steps for recovering refrigerant from the vehicle A/C system.

9.4 Vacuum Process

Steps for creating a vacuum in the vehicle A/C system to remove moisture and detect leaks.

9.5 Charge Process

Detailed guide on charging the vehicle A/C system with refrigerant and oil.

9.6-9.10 System Service Procedures

9.6 Flushing After Oil Change

Procedure for flushing the system when changing oil types to prevent contamination.

9.7 Vehicle Pressure Check

Procedure to test vehicle A/C pressures before and after service.

9.8-9.10 Unit Settings and Configuration

Covers unit of measure, clock adjustment, and language settings.

10 Maintenance

10.1 Maintenance Interval

Lists recommended intervals for key maintenance tasks like scale calibration and oil changes.

10.2 Filling Internal Refrigerant Cylinder

Step-by-step instructions for filling the internal refrigerant cylinder.

10.3-10.6 Maintenance Tests and Counters

10.3 Self Test

Test designed to check the internal ACX2180H circuit for any leaks.

10.4 Pressure Zero

Procedure to determine and store the atmospheric pressure value for accurate readings.

10.5 Counters

How to view counters for vacuum pump and compressor hours, and oil/filter replacement status.

10.6 Long Life Pump Test

Explains the Long Life Pump test to optimize vacuum pump oil use and extend service intervals.

10.7-10.8 Component Replacement

10.7 Vacuum Pump Oil Change

Detailed instructions for changing the vacuum pump oil.

10.8 Replace Filter Dryer

Detailed guide on replacing the filter dryer, including entering the unique filter code.

10.9-10.10 Optional Features and Checks

10.9 Printer Maintenance (Optional)

Instructions for maintaining the optional printer, including paper replacement.

10.10 Periodic Checks

Lists essential periodic checks for safe and reliable operation of the ACX2180H.

11 Spare Parts

MAHLE ACX2180H Specifications

General IconGeneral
BrandMAHLE
ModelACX2180H
CategoryOther
LanguageEnglish

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