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MAHLE X20 System - User Manual

MAHLE X20 System
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MAHLE X20 System
User Manual
V 1.0.2

Table of Contents

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Summary

Introduction to MAHLE X20 System

General Warnings and Safety Precautions

Covers DANGER, WARNING, CAUTION indicators and safe operation, assembly, maintenance, and disposal of the system.

Maintenance, Storage, and Transportation Guidelines

Instructions for caring for components, proper storage, and regulations for transporting the eBike system and batteries.

Safe Charging, Servicing, and Recycling

Procedures for safe charging, authorized servicing, proper recycling of batteries and electronic devices.

Product Certifications and Head Unit Information

Details on product certifications, compliance with EU directives, and FCC statement for the Head Unit.

General Overview of X20 System Components

X20 System Component Specifications

Detailed specifications for the X20 Drive Unit, Internal Batteries (iX250/iX350), Torque & Cadence Sensor, and Head Unit.

X20 System Connectors and Charger Specifications

Technical details for the Dropout Drive Unit Connector, Charger Port, and Active Charger, including ingress protection and weight.

Compatible eBike Integration

Information on system integration requirements, certifications, and homologations for compatible eBikes.

Operation and Use of the X20 System

System Operation Modes and Use Cases

Covers system operation, planned/prohibited use, and malfunction indicators (Normal, Alert, Warning).

Controlling Assist Levels and Lights

How to switch the system ON/OFF, change assist levels via Head Unit or e-Shifters, and control lights.

Head Unit LED Information and Battery Status

Understanding the Head Unit LED for SOC, current assist level, intensity adjustment, and other status indicators.

Charging and System Updating Procedures

Guidance on using the Active Charger, performing charging processes, and updating system firmware via the charger.

Updating eBike System and Battery Usage

Steps for updating the eBike system, and guidelines for optimal battery use, charging cycles, and storage.

MAHLE X20 System Accessories

Pulsar ONE Display Functionality

Details and specifications for the Pulsar ONE ANT+ eBike computer, including its screen, buttons, and connectivity.

MAHLE X20 System Specifications

General IconGeneral
Nominal Voltage36 V
Rated Power250 W
Max Torque55 Nm
Weight (Motor)3.2 kg
Battery TypeLithium-ion
Optional Range ExtenderYes
ConnectivityBluetooth, ANT+
Water ResistanceIP54
Motor TypeHub motor
Assistance Levels3
Wireless ConnectivityBluetooth
Gear OptionsCompatible with various gear systems