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Mallory HYFIRE IV SERIES - User Manual

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1
®
HYFIRE
®
IV SERIES OF ELECTRONIC
IGNITION CONTROLS
HYFIRE
®
IVC Ignition System Part No. 692, Universal
HYFIRE
®
IVA Ignition System Part No. 697, Universal
For applications triggered by points, Mallory Electronic Ignition Distributor (all models), original equipment electronic
ignition amplifiers and magnetic trigger pulses (magnetic pickup distributor or crank trigger ignition). Optional adapters
are available for easy connection to early model Delco/GM HEI Systems, late model GM HEI/EST Systems, Ford TFI
Systems, and OEM magnetic pickup (non-computer; Ford DuraSpark, GM HEI and Mopar/Chrysler Electronic Systems).
This product is legal to sell, distribute or install on vehicles in California. C.A.R.B. Executive Order D-70-26.
NOTE: Mallory HYFIRE
®
IV Electronic Ignition Controls are not compatible with distributorless systems or positive
ground applications. The RPM Limiter in the HYFIRE
®
IVC (Part No. 692) will not work properly with odd-fire or semi-
even fire V6 applications.
General Information ..............................................................................2
Ignition Ballast Resistor/Loom Resistance Wire ...........................2
Standard Ignition Bypass (Bypass Connector) .............................2
Ignition Coils ...................................................................................2
Fuel Injection ...................................................................................2
Spark Plug Wires.............................................................................2
Spark Plug Gaps .............................................................................2
Electric Welding ..............................................................................2
External RPM Limiters
Mallory PRO TACH
®
I, IV and VI ......................................................2
HYFIRE
®
IVC Ignition System  4 and 6 Cylinder Operation ...............2
Mounting Procedure .............................................................................2
Mounting to a Flat Surface Without Mounting Brackets ...............2
Mounting to a Flat or Uneven Surface
Using Mounting Brackets .........................................................2
Mounting to a Flat Surface with Shock Mounts .............................2
Wiring Procedure ..................................................................................3
Wiring Method using Adapters and Harnesses .............................3
GM HEI Systems/coil-in-cap with OEM module) .................. 3-4
Late Model GM HEI/EST Systems (external coil) ................. 3-5
Ford TFI Systems ........................................................................4, 6
Ford DuraSpark Systems (non-computer type,
without module) .................................................................... 5-6
Early Model GM HEI Systems (non-computer type,
without module) ....................................................................6, 8
Mopar/Chrysler Corp. Electronic Systems
(non-computer type, without module)..................................6, 9
Wiring Method Without Adapters .........................................................7
Breaker Point Systems ...............................................................7, 9
Mallory Electronic Ignition, UNILITE
®
Distributors,
Magnetic Breakerless Distributors or Electronic
Advance Distributors (3-wire/red, brown, green) ...............7, 10
For OEM Electronic Systems with modules/amplifiers
(Chrysler, Ford, and import) ...............................................7, 10
Magnetic Pickup Trigger Pulses (magnetic
pickup distributors or crank trigger ignition) ..........................7, 10
RPM Limiter Operation  HYFIRE
®
IVC Ignition System
(PN 692 only) .................................................................................11
Optional Ignition Accessories ............................................................11
Bypass Connector..............................................................................12
Mounting Template ............................................................................12
CONTENTS
Parts included in this kit:
1 HYFIRE
®
IV Electronic Ignition Control - Part No. 692 or 697
1 Ignition Control Harness - Part No. 29348
2 Terminal Connectors - Part No. 450
1 Bypass Connector
4 Cable Ties
2 Spade Terminals
8 Ring Terminals, 1/4"
1 Ring Terminal, 3/8"
5 Spade Receptacle Terminals
4 Mounting Brackets
4 #10 Sheet Metal Screws
INSTALLATION INSTRUCTIONS
FORM 1351 (REV. E) 10/99
Question and Answer IconNeed help?

Do you have a question about the Mallory HYFIRE IV SERIES and is the answer not in the manual?

Summary

HYFIRE IV SERIES OF ELECTRONIC IGNITION CONTROLS

HYFIRE IVc Ignition System

Details the HYFIRE IVc Ignition System, Part No. 692.

HYFIRE IVA Ignition System

Details the HYFIRE IVA Ignition System, Part No. 697.

HYFIRE IVC IGNITION SYSTEM 4 AND 6 CYLINDER OPERATION

4 AND 6 CYLINDER OPERATION

Sets the cylinder configuration for the HYFIRE IVC system.

MOUNTING PROCEDURE

Mounting to a flat surface without brackets

Method for mounting the unit to a flat surface without using brackets.

Mounting to a flat or uneven surface using brackets

Method for mounting the unit to surfaces using provided brackets.

Mounting to a flat surface with shock mounts

Method for mounting using optional shock mounts.

WIRING PROCEDURE

Wiring method using Adapters and Harnesses

Using adapter kits for simplified wiring installations.

WIRING METHOD WITHOUT ADAPTERS

Breaker Point Distributors

Wiring for breaker point distributors and Mallory Electronic Ignitions.

OEM Electronic Ignition Amplifiers

Wiring for OEM electronic ignition amplifiers.

Magnetic Pickup Distributors or Crank Trigger Ignition

Wiring for magnetic pickup distributors or crank trigger ignition.

RPM LIMITER OPERATION

Setting RPM Limiter Switches

Guide to setting engine protection and staging RPM limiters using switches.

OPTIONAL IGNITION ACCESSORIES

Timing Control Accessories

Single Stage, Multi Stage High Speed Retard, Remote Timing Control.

Advance and Control Systems

Electronic Advance Computer, RPM Activated Switch.

Adapters for Fuel Injection and Tachometers

Adapters for specific signal requirements on certain vehicles.

BYPASS CONNECTOR

Summary

HYFIRE IV SERIES OF ELECTRONIC IGNITION CONTROLS

HYFIRE IVc Ignition System

Details the HYFIRE IVc Ignition System, Part No. 692.

HYFIRE IVA Ignition System

Details the HYFIRE IVA Ignition System, Part No. 697.

HYFIRE IVC IGNITION SYSTEM 4 AND 6 CYLINDER OPERATION

4 AND 6 CYLINDER OPERATION

Sets the cylinder configuration for the HYFIRE IVC system.

MOUNTING PROCEDURE

Mounting to a flat surface without brackets

Method for mounting the unit to a flat surface without using brackets.

Mounting to a flat or uneven surface using brackets

Method for mounting the unit to surfaces using provided brackets.

Mounting to a flat surface with shock mounts

Method for mounting using optional shock mounts.

WIRING PROCEDURE

Wiring method using Adapters and Harnesses

Using adapter kits for simplified wiring installations.

WIRING METHOD WITHOUT ADAPTERS

Breaker Point Distributors

Wiring for breaker point distributors and Mallory Electronic Ignitions.

OEM Electronic Ignition Amplifiers

Wiring for OEM electronic ignition amplifiers.

Magnetic Pickup Distributors or Crank Trigger Ignition

Wiring for magnetic pickup distributors or crank trigger ignition.

RPM LIMITER OPERATION

Setting RPM Limiter Switches

Guide to setting engine protection and staging RPM limiters using switches.

OPTIONAL IGNITION ACCESSORIES

Timing Control Accessories

Single Stage, Multi Stage High Speed Retard, Remote Timing Control.

Advance and Control Systems

Electronic Advance Computer, RPM Activated Switch.

Adapters for Fuel Injection and Tachometers

Adapters for specific signal requirements on certain vehicles.

BYPASS CONNECTOR

Mallory HYFIRE IV SERIES Specifications

General IconGeneral
Sounder Circuits2
Protection ClassIP30
Zones4
Auxiliary Relays2
Battery Capacity7Ah
Input Voltage230V AC
Output Voltage27V DC

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