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Man E3268 LE212

Man E3268 LE212
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MAN Engines
A Division of MAN Truck & Bus
Operating Instruction
MAN Industrial Gas Engines
E3268 LE212/222 / E3262 LE202/212

Table of Contents

Other manuals for Man E3268 LE212

Questions and Answers:

Man E3268 LE212 Specifications

General IconGeneral
BrandMan
ModelE3268 LE212
CategoryEngine
LanguageEnglish

Summary

Foreword

Information about these instructions

Information on instructions, supplementary publications, and further readings.

Supplementary publications

Lists publications that supplement the main operating instructions.

Further publications

Lists additional publications that complement the main manual.

Symbol explanation

Explanation of warning, note, and information symbols used in the manual.

Limitation of liability

Details MAN's limitations of liability for engine use, modifications, and parts.

Copyright protection

Information on copyright, confidentiality, and protection of proprietary rights for the manual.

Applicable documents

References to supplier components and their compliance with regulations.

Spare parts

Guidance on using genuine MAN spare parts and accessories for reliability and safety.

Disposal

Instructions for environmentally responsible disposal of engine components and materials.

Warranty provisions

Details concerning warranty terms, conditions, and limitations.

Product support

Information on obtaining technical support and assistance from MAN.

General Safety Instructions

Intended use

Defines the engine's approved applications and warns against non-intended use.

Content of the Installation and Operating Instructions

Specifies prerequisites for understanding and using the operating instructions.

Engine modifications and conversions

Warns against unauthorized modifications affecting warranty and liability.

Operators responsibility

Outlines operator duties for workplace safety, risk analysis, and personnel training.

Personnel requirements

Defines personnel qualifications, training, and access restrictions for safe operation.

Personal protective equipment

Lists and describes essential Personal Protective Equipment (PPE) for safe work.

Particular dangers

Identifies specific hazards: electrical, moving parts, flying components, exhaust gases, and flammables.

Safety equipment

Details requirements for safety equipment, including emergency-off functionality and accessibility.

Response to danger and accidents

Procedures for preventative measures and actions during emergencies and accidents.

Signs

Explains safety, warning, and operational signs for hazard identification and awareness.

Weight data E3268 LE212 LE222

Provides weight specifications for the E3268 LE212/LE222 engine and components.

Environmental protection

Guidelines for handling service products, preventing pollution, and proper disposal.

Engine Model Plate

Explanation of Motor-Nr.Engine No. (engine identification number)

Details the structure and meaning of the engine identification number.

Explanation of model designation

Explains the components and significance of the engine model designation.

Design and Function

Engine application fields

Describes the intended applications for the 8- and 12-cylinder gas engines.

Engine design and engine equipment

Overview of the engine's construction, components, and systems like lubrication and exhaust.

Engine views E3262 LE202

Illustrates engine components with numerical labels from the front left and right views.

Front left view

Diagram of the E3262 LE202 engine showing key parts from the front left.

Front right view

Diagram of the E3262 LE202 engine showing key parts from the front right.

Engine views E3268 LE212

Illustrates engine components with numerical labels from the front left and right views.

Front left view

Diagram of the E3268 LE212 engine showing key parts from the front left.

Front right view

Diagram of the E3268 LE212 engine showing key parts from the front right.

Transport, Packaging and Storage

Requirements

General requirements and personal protective equipment for transport operations.

Safety instructions

Critical safety warnings for handling heavy suspended loads during transport.

Off-Centre Point of Gravity

Precautions for handling items with an off-centre gravity to prevent accidents.

Swingout of Packages being Transported

Warnings about risks from swinging packages during transport operations.

Unauthorised Transport

Risks associated with transport performed by untrained or unauthorized personnel.

Improper Transport

Potential damage from improper handling and transport procedures.

Transport inspection

Guidelines for inspecting deliveries for missing items or transport damage.

Transport

Safe transport methods using cranes and forklifts, including precautions.

Packaging

Information on packaging requirements and handling of packing materials.

Storage

Specifies optimal storage conditions and requirements for packages.

Installation and Commissioning

Notes regarding installation and commissioning

General notes and safety information before commencing installation and commissioning.

Requirements

Lists essential safety and procedural requirements for installation and commissioning.

Safety instructions

Safety guidelines for personnel involved in engine installation and commissioning.

Engine installation

Instructions and diagrams for installing the engine and its necessary connections.

Interfaces between engine and plant

Details connection points and interfaces between the engine and the plant system.

Installation Instructions

Refers to separate, detailed installation instructions from MAN.

Installation drawing

Explanation of the role of installation drawings for connections and dimensions.

Screw and bolt connections

Guidance on proper tightening of screw and bolt connections using torque wrenches.

Completion of the engine and assembly of the drive system

Steps to complete engine assembly and connect drive system components.

Mounting an alternator on the flywheel housing

Instructions for attaching an alternator to the engine's flywheel housing.

Checking crankshaft axial clearance

Procedure for measuring and verifying the crankshaft's axial clearance.

Connecting the cooling system

Instructions for connecting the engine's cooling system, including coolant outlets/inlets.

Mounting the gas inlet

Details on how to mount the gas inlet connection to the engine.

Mounting the exhaust system

Instructions for connecting the engine's exhaust system to the turbocharger.

Connecting the electrical system

Guidance on connecting the engine's electrical system, starter, and battery.

Torques for screw and bolt connections to Works Standard M 3059

Table of torque specifications for various screw and bolt connections.

First commissioning

Procedure and requirements for the initial commissioning of new or reconditioned engines.

Commissioning

Guidelines for the initial operation and break-in period of new or reconditioned engines.

Gas system

Instructions for setting up and commissioning the engine's gas supply system.

Adding coolant

Procedure for filling and bleeding the engine's cooling system.

Filling Engine Oil

Steps for correctly filling the engine with the appropriate amount of oil.

Operation and Use

Requirements

General requirements and protective equipment needed before engine operation.

Safety instructions

Safety guidelines and ground rules for personnel during engine operation.

Preparations prior to operation

Essential checks and preparations before starting the engine for operation.

Checking the gas quality, opening the gas supply

Procedure for verifying gas quality and safely opening the gas supply line.

Checking the coolant

Instructions for checking the engine's coolant level and condition.

Topping up the coolant

Procedure for safely adding coolant to the engine's cooling system.

Check Engine Oil Level

Steps for accurately checking the engine oil level using the dipstick.

Topping up the engine oil

Guidance on adding engine oil to maintain the correct level, avoiding overfilling.

Operation

General instructions and safety precautions for operating the engine.

Starting

Detailed procedure for starting the engine, including safety checks and sequences.

Operation monitoring system

Explanation of systems monitoring engine parameters like oil pressure and coolant temperature.

Emergency shutdown

Information on the necessity and function of emergency shutdown buttons.

Stopping

Procedure for safely stopping the engine, including load reduction and shutdown steps.

Data storage box

Description of the data storage box and the engine parameters it records.

Maintenance and Care

Requirements

Lists necessary personal protective equipment and general requirements for maintenance.

Safety instructions

Safety guidelines and ground rules for personnel performing engine maintenance.

Maintenance schedule

Overview of the maintenance schedule and related manuals for routine maintenance.

Maintenance schedule for natural-gas operation

Detailed maintenance schedule for engines operating on natural gas.

Maintenance schedule for special gas operation

Detailed maintenance schedule for engines operating on special gases.

Maintenance work

Specific tasks and procedures for routine maintenance work on the engine.

Engine oil change

Step-by-step instructions for draining old oil and replacing the oil filter element.

Changing the coolant

Procedure for draining, refilling, and bleeding the engine's cooling system.

Faults

Requirements

General requirements and safety precautions before troubleshooting engine faults.

Safety instructions

Safety guidelines and ground rules for personnel engaged in fault rectification.

Troubleshooting chart

A chart listing common faults, possible causes, and recommended remedies.

Decommissioning and Recommissioning

Requirements

Lists required PPE and general safety rules for engine decommissioning.

Safety instructions

Safety guidelines and ground rules for personnel involved in engine decommissioning.

Temporary decommissioning of an engine

Procedures and requirements for temporary engine decommissioning and preservation.

Recommissioning of decommissioned engines

Detailed steps for recommissioning preserved and non-preserved engines.

Commissioning of preserved engines to MAN Works Standard M 3069

Specific steps for recommissioning engines that have undergone preservation.

Commissioning of non-preserved engines

Additional steps for recommissioning engines that were not preserved.

Technical Data

Dimensions and weight

Provides key dimensions and weight specifications for different engine models.

E3268 LE212 LE222

Specific dimensions and weight data for the E3268 LE212/LE222 engine series.

E3262 LE202 LE212

Specific dimensions and weight data for the E3262 LE202/LE212 engine series.

Installation location and space requirements

References installation instructions for determining suitable locations and space.

Engine data

Comprehensive technical specifications for engines, including performance and design.

E3268 LE212 LE222

Detailed technical specifications for the E3268 LE212/LE222 engine models.

E3262 LE202 LE212

Detailed technical specifications for the E3262 LE202/LE212 engine models.

Installation Drawing

Installation drawing E3268 LE212 LE222

Diagrams showing dimensions and layout for installing the E3268 LE212/LE222 engine.

Installation drawing E3262 LE202 LE212

Diagrams showing dimensions and layout for installing the E3262 LE202/LE212 engine.

Indices

Abbreviations

A glossary of abbreviations used throughout the operating manual.

List of keywords

An alphabetical index of keywords and their corresponding page numbers.

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