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Mandalay 40B 2004 - User Manual

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Table of Contents

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Summary

Mandalay Limited Warranty

What is Covered

Details what the Mandalay RV limited warranty covers, including duration and mileage.

How to Get Service

Explains the steps for obtaining warranty service and contact information.

What is Not Covered

Lists items and conditions not covered by the Mandalay limited warranty.

Limitations and Disclaimer of Implied Warranties

Outlines limitations on implied warranties and disclaimers of liability.

Legal Remedies and Arbitration

Explains legal rights, arbitration process, and time limitations for warranty claims.

Customer Care Roadside Assistance Plan

Emergency Roadside Assistance

Details emergency roadside assistance benefits, including covered expenses.

24-Hour Toll Free Emergency Message Service

Describes the emergency message service for staying in touch during incidents.

Free Custom Trip Routing and Full Color Map Service

Explains the free trip routing and map service provided.

Toll Free Nationwide Service Appointment Assistance

Outlines assistance for scheduling service appointments nationwide.

Service Assistance

Provides information on finding qualified service agencies across North America.

Free Dispatch of On-Site Mechanical Service

Mentions free dispatch of mechanical service during breakdowns.

Free Jump Starts

Lists free jump start service.

Free Tire Changes

Lists free tire change service.

Free Fuel Delivery

Lists free fuel delivery service.

Free Lock Out Service

Lists free lock-out service.

Serial Numbers for Owners Reference

Owners Personal Property Record

Owners Insurance Information

Introduction

Travel Preparation

Chassis Checks

Details pre-trip checks for various automotive systems, covering engine, exterior, and under vehicle.

RV System Check

Outlines preparations for living quarters, including water, food, and paperwork.

First Short Trips

Recommends short trips for familiarization and identifying needed items.

Care and Maintenance

General Information

Emphasizes periodic maintenance and cleaning for dependability, safety, and appearance.

Fiberglass Sidewalls

Provides guidance on cleaning, waxing, and protecting the RV's exterior finish.

Seals and Adhesives

Stresses maintaining seals for moisture prevention and inspecting them regularly.

Extrusions and Aluminum Surfaces

Offers advice on cleaning and waxing aluminum surfaces and chrome.

Windows and Doors

Guides on checking seals, lubricating latches, and maintaining windows/doors.

Frame

Advises regular inspection and maintenance of the RV frame to prevent rust.

Tires

Suggests shading tires to prevent sidewall cracks from sun exposure.

Roof

Emphasizes regular inspection and resealing of roof components to prevent leaks.

TV Antenna

Explains how to lubricate the TV antenna's elevating gear for proper operation.

Exterior Lights

Recommends checking exterior lights for proper operation and replacing burnt bulbs.

Appliances, Sinks and Countertops

Provides cleaning and maintenance tips for appliances, sinks, and countertops.

Pre-finished Panels and Wood Surfaces

Guides on caring for cabinetry and wood surfaces to maintain appearance.

Water System

Advises checking hoses, fittings, sanitizing, and winterizing the water system.

Electrical System

Discusses minimal maintenance for the electrical system, focusing on batteries and generator.

Roof Vents

Recommends checking and lubricating roof vents for proper airflow.

ABS Plastic

Offers advice on cleaning ABS plastic components and avoiding damaging cleaners.

Winter Precautions

Provides special tips for using the RV during winter, covering water systems and LP gas.

Storage Preparation

Details precautions for storing the RV for winter or extreme conditions.

Periodic Maintenance Chart

Identification and Safety

Reporting Safety Defects

Explains how to report safety defects to NHTSA and the manufacturer.

Recreational Vehicle Serial Number Decals, and Data Plates

Guides on locating and using serial number decals and data plates for parts and identification.

Manufacturers Warranties

Lists components with their own warranties and registration requirements.

Safety Regulations for LP Gas Systems and Appliances

Highlights crucial safety warnings for LP gas systems and appliances.

Warning: If You Smell Gas

Provides immediate steps to take if gas is detected, emphasizing safety procedures.

Fire Safety

Outlines basic rules of fire prevention for RV occupants.

Fire Extinguisher

Explains fire extinguisher types, usage, and maintenance for operating condition.

Carbon Monoxide Detector

Details operating and testing procedures for the carbon monoxide detector.

Carbon Monoxide Safety Precautions

Warns about exhaust gas dangers and symptoms of carbon monoxide poisoning.

Smoke Detector

Guides on testing, cleaning, and servicing the smoke detector for reliability.

Seat Belts

Emphasizes the importance of wearing seat belts and proper restraint for all occupants.

Egress Exit Window

Explains the use and operation of the emergency egress exit window.

Automotive Operations & Procedures

General Information

Introduces the chassis as the foundation and stresses owner responsibility for care.

New Vehicle Break In

Provides guidance on initial break-in procedures for the motorhome chassis.

Brakes

Refers to the chassis owner's manual for brake system operation and maintenance.

Wheels and Tires

Stresses the importance of checking tire condition and air pressure for optimal performance.

Damaged or Flat Tires

Advises on proper procedures for replacing damaged or flat tires.

Wheel Nut Torques

Warns about the importance of proper wheel nut torque and regular checks.

Wheel and Tire Balancing

Highlights the benefits of wheel and tire balancing for handling and wear.

Front Suspension and Alignment

Explains how alignment affects steering, tire wear, and fuel economy.

Power Plant & Drive Train

Refers to chassis manuals for engine and drive train information.

Engine Cooling System

Details the importance of regular service for the engine cooling system.

Proper Loading and Weight Distribution

Defines weight limitations (GVWR, GAWR, GCWR) and their impact on handling.

Weight Information Label

Explains how to find and use the weight information label for vehicle capacity.

Computing Your Load and Load Distribution

Guides on calculating load and distribution using scale weights and labels.

Driving

Offers tips for driving the RV, focusing on size, handling, and cornering.

Hills, Dales and Making the Grade

Provides advice for driving in hilly terrain, focusing on overheating prevention.

Trailer Towing

Covers GCWR, hitch ratings, braking requirements, and safety chains for towing.

Towing Procedures

Details procedures for towing the motorhome, including drive shaft disconnection and speed limits.

Emergency Stopping

Outlines safety guidelines for emergency stopping and using warning indicators.

Fueling Your Motorhome

Provides critical safety warnings and procedures for fueling the motorhome.

Chassis Functions

Dash Controls

Encourages familiarization with dash controls, instruments, and indicators.

Dash Heater;Air Conditioner

Explains the operation and layout of the dash heating and air conditioning system.

Air Distribution - Mode Control

Details how to control air flow direction and modes for comfort.

Fan Switch

Describes the function of the fan switch for optional overhead defroster fans.

Accessory Switch

Explains the accessory switch for adding 12-volt functions.

Emergency Start

Details using the emergency start feature to start the engine with coach batteries.

Headlight Switches

Explains the headlight switch operation and rheostat for instrument lighting.

Wipers

Covers the operation of wipers and windshield washers.

Generator Remote Switch and Hour Meter

Explains control of the generator's ON/OFF operation via dash panel.

Cigarette Lighter

Provides instructions for using the cigarette lighter.

Heated Mirror Switch

Describes the switch for activating optional heated mirrors.

Power Mirror Adjustment

Details how to adjust power mirrors using the dash control.

Exterior Operations

Entry Door

Covers the operation and security features of the RV entry door and screen door.

Power Step

Explains the operation of the automatic power step and its safety precautions.

Storage

Guides on using outside storage compartments, including gas struts and weight distribution.

Ladder and Rooftop Storage

Discusses the ladder for roof access and safety warnings.

Awnings

Explains the operation of manual and automatic awnings and their care.

Generator Slide

Details the generator slide-out feature for access and storage.

Generator Safety

Lists crucial safety precautions for operating the RV generator.

Rally Kit Compartment

Identifies components and hook-ups located within the rally kit compartment.

Water and Drainage

General Information

Introduces the RV plumbing system and its basic operation.

Fresh Water System

Explains how fresh water is supplied via external source or onboard tank.

External Hookup

Details connecting the RV to an external water source.

Fresh Water Tank

Guides on filling and using the onboard fresh water tank.

Water Pump

Explains the operation of the self-priming 12V DC water pump.

Sanitizing the Fresh Water System

Provides a step-by-step procedure for sanitizing the fresh water system.

Monitor Panel

Describes how to use the monitor panel to check water tank levels.

Inaccurate Holding Tank Level Readings

Discusses causes and solutions for inaccurate holding tank level readings.

Oversensitive Readings

Explains causes of oversensitive tank readings and how to correct them.

Under Sensitive Readings

Explains causes of under sensitive tank readings and how to correct them.

Waste Water System

Describes the gray and black water systems and odor control.

Holding Tanks

Details the location and operation of holding tanks and dump valves.

To Empty the Holding Tanks

Provides step-by-step instructions for emptying the gray and black water tanks.

Faucets

Discusses faucet operation, maintenance, and common leak causes.

Toilet

Explains the operation of the Thetford toilet and flush modes.

Water System Winterization

Provides detailed steps for winterizing the RV water system to prevent damage.

Water System, Maintenance & Troubleshooting

Offers guidance on water system maintenance and troubleshooting common problems.

Electrical System

General Information

Introduces the RV's dual electrical system (110V AC and 12V DC).

Connecting to an Outside Power Source

Details how to connect the RV to a grounded external power source safely.

Circuit Breakers

Explains the function of circuit breakers and how to reset them.

Ground Fault Circuit Interrupter

Describes the GFCI outlet, its function, and testing procedures.

Power Inverter

Explains the function of the power inverter and its ventilation needs.

Battery Isolator Controller

Details how the isolator controller separates chassis and coach batteries.

Battery Disconnect Switches

Explains the use of disconnect switches to prevent battery discharge.

Battery Charging

Discusses how the inverter acts as a charger and safety precautions.

Battery Maintenance

Provides recommendations for checking and servicing batteries for proper operation.

Battery Safety

Lists critical safety warnings when working with batteries.

12 Volt Fuses

Explains the 12V DC distribution panel, fuses, and replacement procedures.

Automotive 12 Volt System

Details the function of the automotive chassis alternator and coach battery charging.

LP Gas System

General Information

Introduces the LP gas system, its uses, and safety considerations.

Filling the LP Gas Tank

Provides step-by-step instructions and safety warnings for filling the LP gas tank.

LP Gas Regulator

Explains the function of the two-stage regulator and its maintenance.

Regulator Freeze-Up

Discusses regulator freeze-up causes and steps to prevent it.

Other Cold Weather Factors

Addresses how cold temperatures affect LP gas performance and management.

Hoses, Pipes, Tubes and Fittings

Advises on inspecting LP system hoses and fittings for wear and replacement.

LP Gas Leak Detection System

Details operating, testing, and troubleshooting the LP gas leak detector.

Checking the LP Gas System for Leaks

Provides steps for checking LP gas system connections for leaks.

About Your LP Gas Detector

Explains what else might trigger the LP gas detector.

Most Common Causes of Apparent Malfunction

Lists common causes of detector malfunctions and troubleshooting tips.

LP Gas Safety Precautions

Reinforces safety precautions for handling LP gas and storage.

Interior Controls & Operations

Rear Vision TV Monitor System

Explains the operation of the rear vision TV monitor system for backing and visibility.

Living Quarters

Discusses RV construction and resolving potential issues like condensation.

Condensation

Offers procedures to reduce condensation buildup inside the RV.

Overhead Vents

Details the operation of vents for air circulation and exhaust.

Hydraulic Power Levelers

Explains the operation of the optional power leveling system and safety precautions.

Slide-Out

Introduces the slide-out operation and refers to the operator's manual.

Room Extension Procedure

Provides steps for extending the RV slide-out room and safety notes.

Room Retraction Procedure

Details the procedure for retracting the RV slide-out room and safety notes.

Manual Room Retraction Procedure

Outlines manual steps for retracting the slide-out room if controls fail.

Windows

Explains how to operate the RV windows and check sealant.

Doors, Drawers, and Storage Compartments

Covers operation of doors, drawers, and storage compartments, including safety warnings.

Seating, Tables and Additional Beds

Describes various seating, table, and bed configurations in the RV.

Mandalay 40B 2004 Specifications

General IconGeneral
ModelMandalay 40B
Year2004
CategoryMotorhomes
EngineCummins ISC 8.3L
Fuel TypeDiesel
Exterior Length (ft)40
Fresh Water Capacity (gal)100
Gray Water Capacity (gal)60
Black Water Capacity (gal)40
TransmissionAllison 6-speed automatic
Sleeping Capacity4
GeneratorOnan 7.5 kW Quiet Diesel
HeatingFurnace

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