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Marathon RJ-88SC User Manual

Marathon RJ-88SC
39 pages
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OPERATIONAL, MAINTENANCE,
AND INSTALLATION MANUAL
FOR
RJ-88SC
RJ-100SC
RJ-250SC
RJ-250VL
Includes HT (Hydraulic Tailgate) Units and SL
(StreamLine, Liquid Removal) Units
RAM-JET SELF-CONTAINED
COMPACTOR CONTAINER
VERNON, AL FAYETTE, AL
YERINGTON, NV CLEARFIELD, PA
Marathon Equipment Company OMI Manual No. 0018, Rev. 9/03
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Marathon RJ-88SC Specifications

General IconGeneral
BrandMarathon
ModelRJ-88SC
CategoryTrash Compactor
LanguageEnglish

Summary

Introduction to the Compactor Manual

Compactor Specifications and Dimensions

Pre-Operation Safety and Authorization

Safety and Authorization Requirements

Ensures safe operation by specifying authorized personnel and prohibiting unauthorized access.

Operator Station Control Layout

Control Description for 88SC, 100SC, & 250SC

Details the function of the keyed start, emergency stop, and reverse buttons for specific models.

Control Description for 250VL

Explains the operation of controls for the 250VL model, including keyed start and reverse.

Operating Instructions for RJ-88SC, RJ-100SC, & RJ-250SC

Emergency Stop Procedure

Instructions on how to use the emergency stop button to halt all compactor operations immediately.

Manual Override Instructions (Ram Stop Rear)

Guides for manually controlling ram movement in forward and reverse for specific models.

Operating Instructions for RJ-250VL

Emergency Stop Procedure for RJ-250VL

Procedure for using the emergency stop button for the RJ-250VL model.

Manual Override Instructions for RJ-250VL

Detailed steps for manual ram control for the RJ-250VL, including forward and reverse movement.

Overview of Optional Compactor Controls

Description of Optional Features

Explains the functionality of various optional features such as control buttons, lights, timers, and interlocks.

Compactor Warning Decals Identification

Decal Placement Diagrams for Standard Models

Decal Placement for Loading Configurations

Decal Placement for Loading Configurations

Illustrates the correct placement of decals for various loading configurations like doghouses and chutes.

Decals and Placement for Hydraulic Tailgate Units

Lock-Out and Tag-Out Safety Procedures

Lock-Out/Tag-Out Procedure Steps

Step-by-step guide for safely de-energizing equipment before maintenance or service.

Electrical Panel Safety

Warning regarding high voltage components in the motor control panel and authorized access.

Hydraulic System Safety

Procedure for relieving stored hydraulic energy as part of lock-out/tag-out.

Scheduled Periodic Maintenance Tasks

Monthly Maintenance Checks

Routine checks to be performed monthly, including hoses, oil level, and debris cleaning.

Quarterly Maintenance Checks

Maintenance tasks to be performed every three months, focusing on controls, cylinder, and hinges.

Annual Maintenance Checks

Annual lubrication requirements for electric motor bearings.

Hydraulic Filter Maintenance

Instructions for cleaning and maintaining the hydraulic filter element.

Maintenance Procedures

Pressure Setting Procedure

Detailed steps for setting the hydraulic system pressure, including gauge installation and adjustment.

Maintenance Procedures

Ram Control Timer Adjustment

Guide for adjusting the ram control timers using binary switches to set cycle times.

Maintenance Procedures

Cylinder Removal Procedure

Steps for removing and installing hydraulic cylinders on the compactor unit.

Multi-Cycle Timer Adjustment

Instructions for adjusting the multi-cycle timer for desired number of strokes.

Ram Stop Forward Option Conversion

Procedure for converting the unit to Ram Stop Forward functionality.

Warranty and Service for Motors

Principles of Operation Explained

Standard System Operation Characteristics

Explains the sequence of operation for the hydraulic system and timers for 5 hp and 10 hp units.

Tailgate Seal Replacement Guide

Hydraulic Tailgate Seal Replacement Warning

Critical safety warning for hydraulic tailgate seal replacement, requiring support for the tailgate.

Tailgate Seal Replacement Procedure

Step-by-step instructions for removing old tailgate seals and installing new ones.

Reference Charts for Compactor Settings

Timer Settings Chart

Table detailing timer settings (T1, T2) for different compactor models and operational modes.

Fuses and Circuit Breakers Chart

Reference chart for motor sizes, voltages, and corresponding fuse and circuit breaker ratings.

Reference Charts for Electrical Components

Wire Sizes Chart

Table specifying appropriate wire sizes for different motor sizes, voltages, and lengths.

Motor Starters and Heater Elements Chart

List of motor starter and heater element part numbers for various motor sizes and voltages.

Compactor Parts List

Typical Motor Control Panel Diagram

Standard 5 HP Power Unit Diagram

Standard 10 HP Power Unit Diagram

Typical Hydraulic Schematic

Troubleshooting Guide: Unit and Motor Issues

Troubleshooting Common Issues

Diagnosing and resolving common operational problems such as unit not starting or ram not moving.

Troubleshooting Guide: Pump and System Issues

Troubleshooting Specific Issues

Addressing specific problems like pump noise, leaks, excessive heat, erratic operation, and overloads.

Installation Requirements: Concrete Pad

Installation Caution

Important safety and operational review notice before installation.

Concrete Pad Specifications

Details the preferred dimensions, thickness, and leveling requirements for the concrete pad.

Container Guides Installation

Instructions for anchoring optional container guides to the concrete pad.

Steel Installation Procedures

Dock Installation Procedures

Guidelines for installing the compactor/container with dock accessories and transition sections.

Chute-Fed Installation Requirements

Specifications for chute-fed installations, including access hole height and security doors.

Decal Placement for Installation

Ensures correct placement of decals as part of the final installation process.

Electrical and Hydraulic Installation

Electrical Panel Safety and Lock-Out/Tag-Out

Safety precautions for the high-voltage motor control panel and lock-out/tag-out procedures.

Fused Disconnect Switch Installation

Requirements for installing a lockable fused disconnect switch for the compactor.

Remote Power Pack Installation

Guidance on installing and anchoring remote power packs and operator stations.

Electrical and Hydraulic Installation Details

Pushbutton Operator Station Wiring and Placement

Instructions for wiring and positioning remote pushbutton operator stations.

Electrical Connections and Grounding

Guidelines for power line connections, grounding, and wire sizing per electrical codes.

Initial Start-Up Procedures

Steps for initial system start-up, including oil level check, rotation verification, and operator training.

Through-the-Wall Power Unit Installation

Through-the-Wall Installation Materials

List of required materials and diagram for installing a power unit through a wall.

General Hauler Instructions for Transport

Pre-Haul Procedures

Steps to perform before hauling the compactor to the landfill, including disconnection and securing.

At the Landfill Procedures

Instructions for operations at the landfill, including cleaning seals and inspecting the tailgate.

Post-Haul Procedures

Tasks to complete after returning from the landfill, such as reconnecting hoses and securing doors.

Hauler Instructions: Container Door and Latch

Container Door and Latch Operation

Detailed explanation of the container door latch mechanism and safety chain usage.

Hauler Instructions: Hydraulic Tailgate Operation

Hydraulic Tailgate Operation Cautions

Critical safety warnings regarding tailgate lifting, truck stability, and hold-downs.

Hydraulic Tailgate Operation Steps

Step-by-step guide for operating the hydraulic tailgate, including connections, lifting, and emptying.

Hauler Instructions: Hydraulic Tailgate Maintenance

Tailgate Maintenance Bar Safety Warning

Crucial safety warning about body placement when using the maintenance bar.

Maintenance Bar Usage Instructions

Procedure for using the maintenance bar for cleaning and supporting the tailgate.

Hauler Instructions: Liquid Removal System

Liquid Removal System Description

Explanation of the internal drain system for liquid removal in SL units and drain valve operation.

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