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Marathon RJ-250VL User Manual

Marathon RJ-250VL
39 pages
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PLAY IT SAFE!
OPERATIONAL, MAINTENANCE,
AND INSTALLATION MANUAL
FOR
RJ-88SC
RJ-100SC
RJ-250SC
RJ-250VL
Includes HT (Hydraulic Tailgate) Units and SL
(StreamLine, Liquid Removal) Units
RAM-JET SELF-CONTAINED
COMPACTOR CONTAINER
VERNON, AL FAYETTE, AL
YERINGTON, NV CLEARFIELD, PA
Marathon Equipment Company OMI Manual No. 0018, Rev. 9/03
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Marathon RJ-250VL Specifications

General IconGeneral
BrandMarathon
ModelRJ-250VL
CategoryTrash Compactor
LanguageEnglish

Summary

Section 1 - Operation

Introduction

Provides a thank you and emphasizes reading the manual for safe operation.

Specifications

Details physical dimensions and capacities for different compactor models.

Pre-Operation Instructions

Lists critical safety warnings and requirements before operating the compactor.

Operator Station

Describes the controls and their functions on the operator station.

Operating Instructions for RJ-88SC, RJ-100SC, & RJ-250SC

Step-by-step guide on how to operate specific compactor models.

Operating Instructions for RJ-250VL

Step-by-step guide for operating the RJ-250VL model.

Optional Controls

Explains the function of various optional features and controls.

Decals

Lists all warning and informational decals and their purpose.

Decal Placement

Illustrates where to find and place various decals on the compactor.

Optional Loading Configurations

Shows decal placement for different loading configurations like doghouse or chute.

Additional Decals and Decal Placement for Hydraulic Tailgate (HT) Units

Details decals specific to units equipped with hydraulic tailgates.

Section 2 - Maintenance

Lock-Out & Tag-Out Instructions

Provides essential procedures for safely de-energizing equipment before maintenance.

Periodic Maintenance

Outlines recommended maintenance tasks on a monthly, quarterly, and annual basis.

Pressure Setting

Step-by-step guide for setting the hydraulic system pressure correctly.

Ram Control Timer Adjustment

Explains how to set the timers for ram control and cycle time.

Cylinder Removal Instructions

Step-by-step instructions for removing and installing compactor cylinders.

Multi-Cycle Timer Adjustment (Option)

Details how to adjust timers for multiple cycle operations.

Ram Stop Forward (Option)

Explains how to convert the unit to Ram Stop Forward functionality.

Warranty and Service on Motors

Information regarding motor warranty claims and service procedures.

Principles of Operation

Explains the standard system operating characteristics and sequence.

Tailgate Seal Replacement

Provides instructions and warnings for replacing the tailgate seal.

Timer Settings

Table showing timer settings for different compactor models and operation modes.

Fuses and Circuit Breakers

Lists fuse and circuit breaker sizes for various motor HP and voltage configurations.

Wire Sizes

Chart detailing recommended wire sizes for different motor sizes and lengths.

Motor Starters and Heater Elements

Lists starter and heater element part numbers for various motor configurations.

Parts List

Comprehensive list of parts for different compactor models.

Motor Control Panel - Typical

Diagram showing the typical layout of components within the motor control panel.

Power Unit - Standard 5 HP

Diagram illustrating the components of the 5 HP power unit.

Power Unit - Standard 10 HP

Diagram illustrating the components of the 10 HP power unit.

Hydraulic Schematic - Typical

Shows the typical hydraulic circuit diagram for the compactor.

Trouble-Shooting Chart

Lists common problems, their causes, and suggested solutions.

Trouble-Shooting Chart (Continued)

Continues listing common problems, their causes, and suggested solutions.

Section 3 - Installation

Concrete Pad Requirements

Specifies the dimensions and requirements for the installation concrete pad.

Steel Installation Procedures

Details procedures for dock and chute-fed installations, and decal placement.

Electrical & Hydraulic Installation

Covers requirements for electrical connections and remote power pack installation.

Pushbutton Operator Station

Instructions for remote operator station wiring and placement.

Electrical Connections

Guidelines for power line connections to the compactor.

Start-Up Instructions

Steps for initial startup and checks after installation.

Through-The-Wall Power Unit Installation

Provides material list and diagram for through-the-wall power unit mounting.

Section 4 - Hauler Information

Hauler Instructions - General

General guidelines for preparing the unit for hauling, at the landfill, and after return.

Hauler Instructions - Door/Latch Operation

Detailed instructions on how to operate the container door and latch mechanism.

Hauler Instructions - Hydraulic Tailgate Operation

Instructions for operating the hydraulic tailgate, including safety precautions.

Instructions for Using Maintenance Bar

Explains the use of the maintenance bar for hydraulic tailgate service.

Hauler Instructions - Liquid Removal (for Optional SL Units)

Details the process for liquid removal using the Streamline (SL) unit's drain system.

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