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Marathon RJ-100SC User Manual

Marathon RJ-100SC
39 pages
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OPERATIONAL, MAINTENANCE,
AND INSTALLATION MANUAL
FOR
RJ-88SC
RJ-100SC
RJ-250SC
RJ-250VL
Includes HT (Hydraulic Tailgate) Units and SL
(StreamLine, Liquid Removal) Units
RAM-JET SELF-CONTAINED
COMPACTOR CONTAINER
VERNON, AL FAYETTE, AL
YERINGTON, NV CLEARFIELD, PA
Marathon Equipment Company OMI Manual No. 0018, Rev. 9/03
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Marathon RJ-100SC Specifications

General IconGeneral
BrandMarathon
ModelRJ-100SC
CategoryTrash Compactor
LanguageEnglish

Summary

SECTION 1 - Operation

Introduction

Provides an overview, safety standards, and contact information for the compactor manual.

Specifications

Details operational specifications including dimensions, capacity, and cycle times for various models.

Pre-Operation Instructions

Essential safety warnings and guidelines for preparing the compactor before operation.

Operator Station Controls

Describes the function of the keyed start switch, emergency stop, and reverse button on the operator panel.

Operating Instructions for RJ-88SC, RJ-100SC, RJ-250SC

Step-by-step guide for operating specific compactor models, including manual override procedures.

Operating Instructions for RJ-250VL

Step-by-step guide for operating the RJ-250VL compactor, including manual override procedures.

Optional Controls and Features

Details on optional features like sustained manual pressure, container full light, and access interlock.

Warning Decals

Lists and describes essential warning and identification decals that must be maintained on the compactor.

Decal Placement Diagrams

Illustrates the correct placement of warning and identification decals on various parts of the compactor.

Optional Loading Configurations

Diagrams showing decal placement for different loading configurations such as doghouse and security chute.

Decals for Hydraulic Tailgate (HT) Units

Specific decals and their placement for units equipped with the optional hydraulic tailgate.

SECTION 2 - Maintenance

Lock-Out & Tag-Out Instructions

Procedures for safely de-energizing equipment before maintenance, adhering to OSHA and ANSI standards.

Periodic Maintenance Schedule

Details maintenance tasks to be performed monthly, quarterly, annually, and filter maintenance.

Hydraulic Pressure Setting Procedure

Step-by-step guide for setting the hydraulic system pressure, including tool requirements and chart reference.

Ram Control Timer Adjustment

Instructions for adjusting the ram control timer settings using binary switches on the printed circuit board.

Cylinder Removal Instructions

Detailed steps for removing compactor hydraulic cylinders, applicable to various models.

Principles of Operation

Explains the operational sequence and characteristics of the hydraulic system for 5 hp and 10 hp units.

Tailgate Seal Replacement

Instructions and warnings for replacing damaged or worn door/tailgate seals on the compactor.

Technical Charts: Timer Settings & Fuses

Reference charts for timer settings and specifications for fuses and circuit breakers.

Technical Charts: Wire Sizes & Components

Reference charts for wire sizes, motor starters, and heater elements used in the equipment.

Parts List

Comprehensive list of part numbers and descriptions for various compactor models.

Motor Control Panel Diagram

Diagram illustrating the typical layout and components of the compactor's motor control panel.

Power Unit - Standard 5 HP Diagram

Diagram labeling the components of the standard 5 HP hydraulic power unit.

Power Unit - Standard 10 HP Diagram

Diagram labeling the components of the standard 10 HP hydraulic power unit.

Typical Hydraulic Schematic

Diagram showing the typical hydraulic system layout and component connections for troubleshooting.

Trouble-Shooting Chart: Unit Operation

Lists common operational problems like failure to start or move, with their corresponding solutions.

Trouble-Shooting Chart: Pump & Electrical

Lists common pump and electrical issues like noise, leaks, heat, and overloads with their solutions.

SECTION 3 - Installation

Concrete Pad Requirements

Specifies dimensions, concrete strength, thickness, and clearance requirements for the installation pad.

Steel Installation Procedures

Covers installation for dock-mounted and chute-fed systems, including decal placement considerations.

Electrical & Hydraulic Installation

Details on installing the motor control panel, disconnect switch, grounding, and remote power pack.

Start-Up and Electrical Connections

Instructions for electrical connections, operator station placement, and initial system start-up procedures.

Through-The-Wall Power Unit Installation

Guide for installing the power unit through a wall, including material list and diagram.

SECTION 4 - Hauler Information

General Hauler Instructions

Guidelines for hauling the compactor unit to the landfill, during dumping, and after returning.

Door and Latch Operation

Detailed instructions on operating the container door and latch assembly, including safety chain usage.

Hydraulic Tailgate Operation (HT Units)

Procedures for operating the hydraulic tailgate on optional HT units, including safety precautions.

Hydraulic Tailgate Maintenance Bar

Instructions on using the maintenance bar for hydraulic tailgates, including critical safety warnings.

Liquid Removal (SL Units)

Details the internal drain system and procedures for liquid removal on Streamline (SL) compactor units.

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