EasyManua.ls Logo

MARCREST Bale Baron 4250 - User Manual

Default Icon
182 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
Preface
Bale Baron 4250 Owner and Operators Manual
Issued September 2020
English
Item# 841012
Safety
Think Safety! Work Safely!
Refer to the safety section starting on page 12 of this document before operating or servicing the
Bale Baron®.
Contents
This manual contains information to operate and service the Bale Baron® 4250. Refer to this
manual for proper operation, service, and maintenance procedures. Failure to do so could result in
personal injury or damage to equipment. This manual covers only Bale Baron® 4250 model.
Operator Manual Storage
This operators manual is intended to be kept with the Bale Baron® at all times, stored inside the
operator manual holder. Do not remove this manual from the Bale Baron®.
Warranty
It is important to register your new Bale Baron® with the factory by completing the Warranty
Registration found on page 3 of this document. The Warranty Registration must be completed
and submitted to Marcrest Manufacturing Inc. by mailing a completed copy to: Marcrest
Manufacturing Inc. 45415 Perth Line 86, Listowel Ontario CAN, N4W 3G6 or by emailing
a copy to info@marcrestmfg.com or by faxing a copy to 1-519-291-9914. The Warranty
Registration must be completed and submitted to Marcrest Manufacturing Inc. in order for the
Warranty to be valid.
R0920
1Visit us at www.marcrestmfg.com
Question and Answer IconNeed help?

Do you have a question about the MARCREST Bale Baron 4250 and is the answer not in the manual?

Summary

Preface

Warranty Information

Warranty Details

Details the terms and conditions of the limited warranty for the Bale Baron®.

Warranty Registration Process

Instructions on how to register the Bale Baron® for warranty validation.

Dealer Pre-Delivery Checklist

Safety Guidelines

Operator Responsibility

Emphasizes operator's responsibility for safety and understanding the manual.

General Safety Precautions

Essential safety precautions for operating and maintaining the Bale Baron Stacker.

Equipment Safety Guidelines

Guidelines for safe operation, maintenance, and hazard prevention.

Safety Training Requirements

Importance of proper training and understanding of safety instructions for all personnel.

Safety Sign Management

Instructions on keeping, replacing, and understanding safety signs for proper machine awareness.

Safety Sign Installation

Step-by-step guide for correctly applying safety signs to the equipment.

Pre-Operation Preparation

Essential steps and precautions before operating the Bale Baron Stacker, including manual review and PPE.

Maintenance Safety Procedures

Safety procedures and best practices to follow during machine maintenance and servicing.

Operating Safety Rules

Critical safety measures for safe operation, including moving parts and rider prohibition.

Storage and Transport Safety

Guidelines for safely storing and transporting the Bale Baron Stacker.

Hydraulic and Tire Safety

Precautions for hydraulic systems and safety considerations for tires.

Big Bale Handling Safety

Safety advice for handling large bales, emphasizing tractor stability and securing loads.

Big Bale Transportation Safety

Safe practices for transporting large bales, including load securing and vehicle requirements.

Safety Sign Locations

Information Decals

Preparing The Baler

New Holland Hose Kit Installation

Instructions for installing the hose kit for New Holland 4250T models.

Baler Hardware for 4250 T Connection

Details on installing baler hardware and connecting to a 4250T model.

Baler Drawbar Setup

Specifies the drawbar length requirement for connecting the baler.

Rear Baler Drawbar Setup

Instructions for setting up the rear baler drawbar, including specific procedures for different baler makes.

Hesston Hose Kit Assembly Installation

Steps for assembling and installing the Hesston hose kit for 4250T models.

Hitch on Bale Baron 4250 T

Ensures the telescoping hitch is set to the shortest operating position.

Electrical Connection

Cab Control Panel (non Isobus)

Details on mounting and functioning of the non-Isobus cab control panel for the Bale Baron.

Isobus Connection

Instructions for connecting the Bale Baron to a tractor via Isobus for operation.

Optional Isobus Monitor

Guidance on mounting and connecting an optional Marcrest Isobus monitor.

Hydraulic Connection

Hydraulics Specifications

Details on hydraulic system setup, load sensing, and coupler specifications for the Bale Baron.

Hydraulic Requirements

Specifies minimum hydraulic flow and required tractor remote valves for different Bale Baron models.

Load Sensing System Setup

Procedures for setting up and adjusting the load sensing hydraulic system for optimal performance.

Closed Center System Setup

Steps for configuring the Bale Baron to operate with a closed center hydraulic system.

Bale Baron Setup

Program Selection

Guidance on selecting the correct program to match bale size and baler type for optimal performance.

Bale Size Configuration

Instructions on setting the baler for maximum bale length and chamber width.

Spacer Bar Adjustment

Adjusting the spacer bar height and spring tension to match bale characteristics.

End Gates Adjustment

Adjusting end gate panels for desired stack length and material type.

Bale Setup Position 14 x 18

Configuration steps for setting up the Bale Baron for 14" x 18" bale size.

Bale Setup Position 16 x 18

Configuration steps for setting up the Bale Baron for 16" x 18" bale size.

Chamber Top Release

Details on the floating chamber top feature for easy bundle removal and securing pins.

Twine Selection and Installation

Guidelines for selecting twine and step-by-step instructions for installing twine balls.

Speed Control Settings

Instructions for setting speed controls for the knotter and the bale table.

Load Sense Valve and Pressure Test

Adjusting load sense valve and procedure for testing hydraulic pressure.

Optional Endgate Bundling

Details on optional endgate options for producing different sized bundles.

Expeller Roller Kit

Information on the expeller roller kit for 9-pack bundles and its top roller adjustment.

Pickup Height Adjustment

Instructions for adjusting the pickup height to achieve the correct ground clearance.

Pickup Belt Adjustment

Steps for adjusting belt alignment and tension on the pickup for proper operation.

Using The Bale Baron

Control Panel Overview

Overview of the Bale Baron control panel, identifying key components like display and switches.

Home Screen Display Functions

Explanation of the Bale Baron's home screen options for mode selection and batch counting.

Menu Screen Navigation

Description of the menu screen options for accessing settings and system information.

Inputs Screen Monitoring

How the inputs screen displays limit and safety switches in real-time, indicating active inputs.

Outputs Screen Monitoring

How the outputs screen displays solenoid status in real-time, indicating active outputs.

Counters Screen Operation

Functionality of the counters screen for tracking jobs and total bundles, with options to pause or reset.

Log Screen Functionality

Displays the last hundred actions performed by the Bale Baron, including auto, manual, and other operations.

User Settings Screen Options

Options for adjusting bundle size, hydraulic flow, injector down settings, and baler type.

Function Switches Operation

Explains the operation of function switches like Auto, Manual, Injector Down/Up, Plunger Out/In, and Endgates.

Local;Off;Remote Switch

Functionality of the Local/Off/Remote switch for controlling the Bale Baron.

Beacon Selector & Indication Lights

Operation of beacon switch and explanation of indication light colors.

Override Feature Procedure

Procedure for using the override feature when needles are not in home position or plunger is not in.

Vertical Stack Count

How the Vertical Stack Count indicates bales behind the plunger and how to modify it.

Horizontal Stack Count

How the Horizontal Stack Count indicates complete stacks of 3 bales and how to modify it.

Tie Cycle and Overload Indicators

Explanation of tie cycle timing, alerts, and overload indicator system monitoring.

Command Messages

Messages displayed when conditions aren't met for selecting features or operating functions.

Alarm Sounds and Messages

Describes alarm sounds and lists messages for system malfunctions and troubleshooting.

Alarm Messages Troubleshooting

Details common causes and solutions for alarm messages displayed on the Bale Baron.

Isobus Display Operation

Home Screen Operation

How to adjust stack counts using the encoder knob and save changes on the Isobus display.

Manual Mode Screen Operation

Engaging manual mode on the Isobus display to operate all functions from this screen.

Isobus Display Menu and Settings

Accessing menu pages and adjusting display settings, including volume, on the Isobus display.

Troubleshooting Guide

Alarm Messages Troubleshooting

General safety warnings and procedures for testing limit switches in troubleshooting.

Safety Switch Alarms: Hydraulic & Table

Troubleshooting for alarm messages related to hydraulic pressure and table shield safety switches.

Safety Switch Alarms: Remote;Local

Troubleshooting for Remote/Local switch and Remote & Local Selector Switch alarms, including fuse information.

Alarm Messages: Injector & Plunger

Troubleshooting for injector and plunger limit switch alarms, including causes and corrective actions.

Alarm Messages: Plunger & Gates

Troubleshooting for plunger, gate, and vertical stack limit switch alarms, with possible causes and corrections.

Alarm Messages: Needles & Knotters

Troubleshooting for needle home limit, knotter mistied, and twine feed alarms, including common causes.

Alarm Messages: Table & Oil Level

Troubleshooting for table full, knotter trip limit, and low oil level alarms, with recommended actions.

Hydraulic Pressure Test

Procedure for testing hydraulic pressure using a gauge, including standby and ramp pressures.

Injector Valve Setup

Sequence Valve Adjustment

Instructions for adjusting the sequence valve to control injector cylinder extension timing.

Endgate Linkage Alignment

Endgate Linkage Alignment Procedure

How to determine and adjust endgate linkage alignment for proper function and to prevent locking.

Limit Switch Adjustment

Limit Switch Setup Procedure

Procedure for setting up and adjusting limit switches, including checks for activation and proper functioning.

Injector Limit Switches

Identifies injector limit switches (Up/Down) and potential error messages related to their malfunction.

Plunger Limit Switches

Location and adjustment of plunger limit switches (Out/In) and associated error messages.

Endgate Limit Switches

Explanation of endgate limit switches (Open/Closed) and how to identify malfunctioning switches.

Needle Yoke Home Limit Switch

How to access and adjust the needle yoke home limit switch for proper positioning.

Knotter Upper Limit Switch

Function of the knotter upper limit switch in indicating knot completion and opening endgates.

Third Bale Count Limit Switch

Function of the third bale count switch to prevent inserting a fourth bale and its error alerts.

Trip Arm Limit Switch

Role of the trip arm limit switch in indicating the trip arm's position and troubleshooting issues.

Knotter Tie Sensors

Tie Alarm Sensors Function

How sensors monitor slacker arm movements to detect miss-tied knots and trigger alarms.

Bale Baron Service Guide

Yearly Service: Chains

Yearly maintenance task of oiling knotter drive chain and rotary table drive chain.

Yearly Lubrication: Knotter

Yearly lubrication points on the knotter for all moving parts, which are sealed.

Weekly Brake Fluid Check

Weekly check of the brake fluid level.

Pickup Chain Tension Adjustment

Procedure for checking and adjusting the tension of the pickup chains.

Yearly Brake Adjustment

Yearly inspection of brake drums and shoes, and replacement of worn parts.

Brake Adjustment Procedure

Detailed steps for adjusting the brakes using a specialized tool.

Service Every 30,000 Bundles: Wheel Bearings

Cleaning and repacking wheel bearings every 30,000 bundles.

Service As Required: Chain Tension

Adjusting rotary table and knotter drive chain tensions as needed.

Tire Pressures

Recommended tire pressures for rear and front tires of the Bale Baron.

Diesel Power Unit Service

Reference to the Kubota diesel engine manual for service details.

Hydraulic Radiator Cleaning

Daily cleaning of the hydraulic radiator with compressed air.

Engine Radiator & Rotary Screen Cleaning

Daily cleaning of engine radiator and rotary screen for optimal performance.

Hydraulic Filter Replacement

Replacement interval and part number for the hydraulic filter.

Hydraulic Oil Change

Guidance on changing hydraulic oil, type, and fill level.

Diesel Fuel Fill

Instructions for filling the diesel fuel tank with low sulfur diesel.

PTO Pump Kit Service

Hydraulic Radiator Cleaning (PTO)

Daily cleaning of the hydraulic radiator with compressed air for PTO kit.

Hydraulic Filter Replacement (PTO)

Replacement interval and part number for the hydraulic filter for PTO kit.

Hydraulic Oil Change (PTO)

Changing hydraulic oil, type, and fill level for the PTO pump kit.

Gear Oil Change

Changing gear box oil, type, and fill procedure.

PTO Shaft Greasing

Greasing continuous velocity joints on the PTO shaft and drawbar length requirement.

Electrical Circuit Diagram

Hydraulic Circuit Diagram

Hydraulic Troubleshooting

Hydraulic System Problems

Troubleshooting common hydraulic issues like pressure loss, slow functions, and cylinder drift.

Cylinder Pressure Testing

Procedure for testing cylinders for blow-by to diagnose hydraulic issues.

Knotter Manual

General Knotter Safety

Critical safety precautions before performing any maintenance or service on the knotter.

Knotter Description

Overview of the Bale Baron's low maintenance Rasppe knotter with a double knot system.

Double Knotter System Operation

Detailed explanation of how the double knotter system functions to tie bales.

Knotter Operations Overview

Description of one complete cycle of the double knotter system.

Twine Installation

Twine Specifications

Requirements for plastic twine, including knot strength and flexibility for large square bales.

Twine Storage Boxes

Location and capacity of twine storage boxes, and twine requirement per bundle.

Twine Ball Installation

Proper procedure for installing twine balls in storage boxes, including feed end orientation.

Lower Twine Tensioners & Slacker Arms

Routing Twine to Needles

Routing Knotter Twines: Left Side

Left Hand Side Threading

Diagram and instructions for threading twine on the left side of the Bale Baron.

Routing Knotter Twines: Right Side

Right Hand Side Threading

Diagram and instructions for threading twine on the right side of the Bale Baron.

Twine Box Tensioners for Needles

Threading the Knotters

Tying Needle and Knotter Twines

Knotter Maintenance

General Knotter Information

General advice on knotter and needle adjustments, troubleshooting, and operation at slow speed.

Knotter Safety Warnings

Critical safety precautions before performing any maintenance or service on the knotter.

Causes of Tying Failure

Common causes of tying failures, including incorrect adjustments and worn parts.

Twine Tension Control

How twine tension settings affect operation and the importance of checking them.

Twine Box Tensioner Adjustment

Adjusting twine tensioners in the twine box for proper tension and to prevent malfunction.

Lower Twine Tensioner

Figure reference for the lower twine tensioner.

Twine Guide Adjustment

Adjusting twine guides for correct twine path through tensioner rolls.

Billhook & Billhook Cam Adjustment

Adjustment procedures for the billhook and its cam for proper knot formation.

Billhook Installation

Steps for removing and installing the billhook assembly.

Twine Knife Maintenance

Procedures for sharpening, replacing, or removing the twine knife.

Stripper Arm Assembly Details

Exploded view of the stripper arm assembly, detailing parts and installation.

Stripper Arm Adjustment

Adjusting the stripper arm for correct twine loop removal and travel.

Twine Disc Adjustment

Adjusting the twine disc for correct twine pickup and timing.

Twine Disc Timing

Adjusting the twine disc position relative to the disc cleaner for proper timing.

Knotter Head Shim Adjustment

Information on shims and end play for the worm gear shaft in the knotter head.

Twine Holder Adjustment

Adjusting the twine holder for correct knot tail length and twine drop.

Tie Indicators Function

How tie indicators visually show knotter status and potential issues.

Needle Installation and Adjustment

Procedures for installing and adjusting needle actuating rods and needles.

Needle Penetration Measurement

Measuring needle penetration distance to the lower roller for correct timing.

Needle Carriage Adjustment

Adjusting the needle carriage position via bottom clevis for correct needle alignment.

Needle Alignment Check

Checking needle alignment and adjusting for proper contact with the knotter frame and disc cleaner.

Needle Guide Setup

Adjusting needle guides to prevent needle tips from catching on the knotter frame.

Twine Finger Adjustment

Adjusting twine fingers for clearance with needles and proper stroke end position.

Twine Finger Clearance Check

Checking and adjusting clearance between twine finger and needle, and twine finger position.

Tucker Arm Adjustment

Adjusting tucker arms for proper twine pickup by needles and to prevent twine wrapping.

Tucker Arm Roller Alignment

Aligning tucker arm rollers with needle tip rollers for correct twine feeding.

Knotter Brake Adjustment

Adjusting the knotter brake springs for proper tension and to prevent damage.

Cam Lobe Wear Inspection

Inspection of cam lobe wear on the knotter drive sprocket and replacement criteria.

Knotter Parts Breakdown

Main Assembly

Exploded view of the main assembly of the knotter, showing components and their arrangement.

Clutch Assembly

Exploded view of the clutch assembly for the knotter, detailing individual parts and their numbers.

Brake Assembly

Exploded view of the knotter brake assembly, illustrating all component parts and their item numbers.

Main Shaft Assembly

Exploded view of the main shaft assembly for the knotter, showing all parts and their quantities.

Knotter Head Assembly

Exploded diagram of the knotter head assembly, detailing all components and their part numbers.

Twine Finger - Tucker Arm Assembly

Exploded view of the twine finger and tucker arm assembly, listing all parts and their quantities.

Twine Tensioner Assembly

Exploded view of the twine tensioner assembly, showing all parts and their quantities.

Twine Tensioner Assembly Details

Exploded view of the twine tensioner assembly, showing all parts and their quantities.

Knotter Setup Overview

Twine Disc Timing Setup

Setting the twine disc timing relative to the disc cleaner.

Bill Hook Tension Setup

Adjusting the tension on the bill hook spring.

Knotter Brake Setup

Setting the correct spring length for the knotter brake.

Connecting Rod Setup

Specifying the center-to-center hole measurement for connecting rods.

Needle Setup Procedures

Adjusting needle side tension, disc cleaner clearance, and penetration.

Tucker Arm Setup Guidelines

Positioning needles relative to tucker arms and setting tucker arm flush with needle.

Needle Guides Setup

Adjusting needle guides to prevent needle tips from catching on the knotter frame.

Twine Finger Setup

Adjusting twine fingers for proper clearance and position relative to needles.

Twine Tensioner Setup

Setting tension for top and bottom twine tensioners and twine box tensioners.

Disabling Knotter Mis-tie Alarm

Circumstances under which the knotter mis-tie alarm can be disabled.

Knotter Troubleshooting

Needle Breaking or Bending Issues

Troubleshooting needle issues like breaking, bending, or crop deposits in slots.

Knotter Engagement Problems

Diagnosing why the knotter will not engage, focusing on clutch arm and valve issues.

Second Knot on Billhook Issues

Troubleshooting issues causing the second knot to remain on the billhook.

Tying Problems Troubleshooting

Common tying problems and their solutions, such as knots staying on billhook or twine wrapping.

No Knot Formation Troubleshooting

Troubleshooting steps when no knot is formed in any knotter, related to twine finger and billhook issues.

MARCREST Bale Baron 4250 Specifications

General IconGeneral
BrandMARCREST
ModelBale Baron 4250
CategoryFarm Equipment
LanguageEnglish