TABLE OF CONTENTS
1. GENERAL INFORMATION
Application …………………………………………………………………..
Identification ………………………………………………………………...
Break in procedure ...………………………………………………………...
Starting procedure …………………………………………………………...
Winter storage………………………………………………………………..
Procedures after winter storage ……………………………………………...
Periodic maintenance ………………………………………………………..
Technical maintenance specifications ……………………………………….
Warranty ……………………………………………………………………..
Dealer & Service directory …………………………………………………..
Exhaust manifolds …...………………………………………………………
Supercharger and intercooler system ………………………………………..
Impeller pump ……………………………………………………………….
Raw water and fuel connections …………………………………………….
Oil filter relocator …………..………………………………………………..
1
2
2
2
3
4
5
5
5
6
6
7
11
11
12
2. ENGINE MECHANICAL
Specifications ………………………………………………………………..
Diagnostic … ………………………………………………………………...
Cylinder block and components ……………………………..………………
Front cover, oilpan and components ………………………..……………….
Fuel system components …..………………………………………………...
Serpentine belt system …..…………………………………………………...
Valve cover replacement …………...………………………………………..
Rocker arm replacement ………...…………………………………………...
Valve lifter replacement ……………………………………………………..
Crankshaft Balancer replacement ….. ……………………………………….
Engine front cover replacement ……………………………………………..
13
18
29
31
33
34
41
45
53
58
61
Timing chain replacement …………………………………………………..
Camshaft replacement .……………………………………………………...
Crankshaft rear oil seal replacement ..………………………………………
Oilfilter adapter replacement .……………………………………………….
Oil pan replacement ………………………………………………………...
Oil pump replacement ….…………………………………………………...
Fuel injection pump removal ………………………………………………..
Timing chain wear check …….……………………………………………...
Engine disassembly and assembly …………………………………………..
Engine component description ………………………………...…………….
67
70
74
77
78
81
84
87
90
145
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