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Market Forge Industries 2500 HE - User Manual

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SERVICE & PARTS MANUAL
High Efficiency Gas Convection Oven
MARKET FORGE industries Inc
Employee Owned Company
World Headquarters: 35 Garvey Street, Everett, MA 02149
Tel. (617) 387-4100, Fax 800-227-2659 (U.S. Except MA) or (617) 387-4456 (In MA)
Form No. S-2207 6/94 Printed in U.S.A.
Models:
2500 HE
2700 HE
2592 HE
2792 HE
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Summary

SECTION 1 INTRODUCTION

1.1 DESCRIPTION

Overview of the Market Forge Model HE Gas Convection Oven's features and components.

1.2 BASIC FUNCTIONING

Explanation of how the HE oven operates, including ignition and heating cycles.

1.3 SERVICE

Information on obtaining service and contacting authorized agencies for repairs.

SECTION 2 INSTALLATION

2.1 RECEIVING

Instructions for receiving the oven, including handling precautions to avoid damage.

2.2 ASSEMBLY

Procedures for assembling the oven in various configurations with stands and bases.

2.4 ELECTRICAL CONNECTION

Requirements and standards for making the electrical connection to the oven.

2.5 VENTILATION

Importance of proper ventilation and installation of flue deflectors for the oven.

2.6 INSTALLATION CHECK-OUT

Steps for performing a final check of controls and connections after installation.

2.3.1 PLACEMENT

Recommended clearances from walls and other equipment for oven placement.

2.3.2 MATERIALS

Specifies the type of pipe and thread preparation for gas connections.

2.3.3 CONNECTION

Details on connecting the gas line, including flexible connectors for stacked ovens.

2.3.4 GAS LEAK TEST

Procedure for performing a gas leak test using soap solution.

2.5.1 FLUE DEFLECTOR INSTALLATION

Instructions for installing the flue deflector on the oven top panel.

2.6.1 INITIAL CONTROL SETTINGS

Setting the power switch and thermostat dial to the OFF position before check-out.

2.6.2 OVEN CHECK-OUT

Step-by-step guide for verifying oven operation and controls after assembly.

2.6.3 SHUT-DOWN PROCEDURE

Procedures for daily and extended shut-down of the oven.

SECTION 3 OPERATION

3.1 OPERATING CONTROLS AND INDICATORS

Description of oven controls and indicators with functional explanations.

3.2 OPERATING PROCEDURES

Step-by-step guide for preheating and cooking operations in the oven.

3.2.1 PREHEATING

Steps for preheating the oven to the desired cooking temperature.

3.2.2 COOKING

Procedures for loading, setting the timer, and unloading the oven during cooking.

SECTION 4 PRINCIPLES OF OPERATION

4.1 GENERAL

Overview of the HE gas fired convection oven's system for optimal heat distribution.

4.2 COMBUSTION;VENT CIRCUITS

Explanation of how gas, air, and ignition interact for combustion and venting.

4.3 ELECTRICAL CIRCUITS

Description of the electrical power supply and control circuits for the oven.

4.3.1 CONTROL CIRCUIT COMPONENTS

Details on major electrical components within the control circuit.

SECTION 5 TROUBLE-SHOOTING

5.1 GENERAL

Information to assist operators and service personnel in locating general problems.

5.2 TROUBLE-SHOOTING GUIDE

A general guide for troubleshooting common issues with the convection oven.

5.3 ELECTRICAL FAULT ISOLATION

Methods for isolating electrical faults to a single circuit or component.

5.4 ELECTRICAL TROUBLE-SHOOTING PROCEDURES

Procedures for diagnosing and resolving electrical issues in the oven.

5.4.1 INCOMING POWER

Checking for the presence of 120-volt AC power supply at the junction box.

5.4.2 ELECTRICAL INSPECTION

Thorough inspection of all wiring connections and terminals for faults.

5.4.3 DIRECT SPARK IGNITION SYSTEM

Troubleshooting the direct spark ignition system, control board, and related components.

5.4.3.1 IMPROPER POLARITY

Checking for correct 120V AC input voltage polarity at control board terminals.

5.4.3.2 DAMAGED GROUNDING

Verifying proper system grounding for the proof of flame safety device.

5.4.3.3 MALFUNCTION DUE TO HIGH VOLTAGE

Troubleshooting intermittent spark or valve issues by checking electrodes and wiring.

5.4.3.4 MALFUNCTION OF GAS VALVE

Diagnosing gas valve failures by checking the coil and voltage supply.

5.4.3.5 ERRATIC OPERATION

Identifying causes of random shutdowns or failure to operate during cold starts.

5.4.4 THERMOSTATIC CONTROL

Troubleshooting thermostat contacts, capillary, and overall control function.

5.4.5 SOLENOID GAS VALVE

Troubleshooting solenoid gas valve failures by checking voltage and coil condition.

5.4.6 WIRING

Identifying faults in the interconnection wiring between electrical components.

5.4.7 BUZZER RELAY

Diagnosing continuous buzzer sounds due to a defective buzzer relay.

SECTION 6 MAINTENANCE

6.1 GENERAL

Information on preventive and corrective maintenance, and when to contact service.

6.2 PREVENTIVE MAINTENANCE

Daily cleaning procedures for oven shelves, supports, guards, and interior.

6.3 ADJUSTMENT PROCEDURES

Procedures for adjusting oven components to ensure proper operation.

6.3.1 OVEN DOOR ADJUSTMENTS

Steps for adjusting door catch, alignment, and vertical positioning.

6.3.1.2 DOOR SWITCH ADJUSTMENT

Adjusting the door micro-switch for proper door interlock function.

6.3.1.3 OVEN DOOR HORIZONTAL ADJUSTMENT

Steps to adjust oven doors horizontally for proper gap and alignment.

6.3.1.4 OVEN DOOR VERTICAL ADJUSTMENT

Procedures for adjusting oven doors vertically to ensure levelness.

6.3.2 THERMOSTAT CALIBRATION

Calibrating the thermostat to ensure accurate oven temperature control.

6.4 REPAIR AND REPLACEMENT

Guidance on disassembling and replacing parts using illustrated views.

6.4.1 CONTROL PANEL REMOVAL

How to remove the control panel to access serviceable components.

6.4.2 RIGHT SIDE PANEL REMOVAL

Procedure for removing the right side panel for access to gas valve and regulator.

6.4.3 FAN DISASSEMBLY AND REPAIR

Steps for disassembling and repairing the fan assembly, including blade and motor removal.

6.4.4 BURNER PAN REMOVAL

Instructions for removing the burner pan assembly for access to components.

6.4.5 ELECTRODE REMOVAL

Procedure for disconnecting and removing the ignition electrode.

6.4.6 GAS VALVE REMOVAL

Steps for removing the gas valve and regulator assembly.

6.4.7 THERMOSTAT REMOVAL

Guide for removing the thermostat assembly from the oven.

6.4.8 IGNITION CONTROL BOARD REMOVAL

Procedure for removing the ignition control board.

6.5 ADJUSTMENTS AND OPERATIONAL CHECKS OF BURNER COMPONENTS

Adjustments for gas burners, pressure regulator, and electrode assembly.

6.5.1 GAS BURNERS

Adjusting burner air shutters for optimal flame quality.

6.5.2 REGULATOR ADJUSTMENT

Procedure for adjusting the gas pressure regulator for different gas types.

SECTION 7 ILLUSTRATED PARTS LISTS

7.1 GENERAL

Introduction to the section containing a complete listing of replaceable oven parts.

7.2 ORDERING INFORMATION

Contact details for ordering repair parts from authorized distributors.

7.3 INDEX OF ILLUSTRATED PARTS LISTS

An index referencing figures and their corresponding page numbers for parts lists.

Market Forge Industries 2500 HE Specifications

General IconGeneral
Model2500 HE
ManufacturerMarket Forge Industries
CategoryOven
Power TypeElectric
Timer60-minute timer
ConstructionStainless steel exterior

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