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Martin Yale 2051 - User Manual

Martin Yale 2051
52 pages
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(2051.09.03.16.11.40)
Model 2051 Folder
Installation - Operation Troubleshooting - Maintenance
Specifications
Folder Speed
3,000-15,000 SPH
Paper Weight
18# Bond (67.72 gsm) min.
90# Index (161.78 gsm) max.
Folder Capacity
500 Sheets of 20# Bond
(2.25” Stack Height)
Fold Length (both tables)
2.3” (5.8cm) min.
14.75” (37.5 cm) max.
Paper Size
2.5” W X 5.2” L Min. (Half Fold Only)
12” W X 18” L Max.
Feed Method
Top feed, friction
Programmed Sizes
8 ½” X 11”, 8 ½” X 14”
11” X 17”, A4, A3
Electrical
115 VAC, 1.4 Amps, 50/60 Hz
220/230 VAC, .8 Amps, 50/60 Hz
Programmed Folds
Letter, Zee, Half, Double Parallel, Gate,
Engineering, Church
Dimensions (assembled)
43.2” W X 17.8” H X 22.2” D
110cm W X 452cm H X 564cm D
Memory Capacity
10 custom folds
Storage of speed, quantity
and Batch quantity optional
Shipping Weight
102 Pounds
Introduction
Thank you for selecting the Martin Yale® Model 2051 AutoFolder. All components have been
thoroughly inspected and performance tested to provide you with the best folder value in its class.
Before each machine is packed for shipment, it must pass a critical performance test. This folder can
execute Letter, Zee, Half, Double Parallel, Gate, Engineering, Church and custom folds within its paper
size capacity. Please review this publication in its entirety before attempting to operate your folder.
Thorough understanding of this information will help eliminate most operator-associated errors and
ensure years of trouble-free performance.
WARNING! Never connect power to the machine until you are ready to set up and operate the folder. This machine contains moving parts. During
setup, operation, and maintenance keep hands, hair, loose clothing, and jewelry away from all moving parts. Serious bodily injury could result.
Notice: This folder contains NO USER SERVICALBE COMPONENTS. Service or disassembly should only be completed by a qualified technician, and
with the power disconnected and locked out. The AC outlet for this machine must be near by, and access to the outlet must not be blocked.
*for 2051 over serial number 39586.01120.M39 and 2045 over serial number 39570.01049.M46
see page 53

Table of Contents

Other manuals for Martin Yale 2051

Question and Answer IconNeed help?

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Summary

Folder Setup

List of Components

Lists all items included in the shipping container for the 2051 folder.

Setting Up Your New Folder

Instructions for placing and inspecting the folder for damage upon arrival.

Power Connection

Details on connecting the power cord and identifying voltage requirements for the folder.

Fold Tables

Both fold tables are the same, and can be installed into either the first (upper, right) or second (lower, left) fold table positions.

Feed Table Extension

Instructions for attaching the feed table extensions to the unit.

Using Your Folder

Power Up

Procedures for turning on the folder and the initial boot-up sequence.

Loading Paper

Instructions for loading paper into the feed table and its capacity.

Setting the Paper Guides

How to adjust paper guides for proper paper alignment in the feed table.

Setting a Paper Size

Procedure for selecting the paper size before running the folder.

Setting a Fold Type

Steps to select the desired fold type for the operation.

Running a Test Fold

How to use the TEST button to check folder settings with test sheets.

Fold Skew Adjustment

Adjusting the fold skew by changing paper guide angles.

Ready to Fold

Initiating the folding process using the RUN button.

Stopping the Folder

Methods for stopping the folder, including normal and emergency stops.

Adjusting and Counting

Incremental Adjustment Buttons

Using buttons for fine adjustment of various folder functions.

Fold Table Adjustment

Manually adjusting fold table positions using buttons or keypad input.

Stack Wheel Position

Manually adjusting the position of the stack wheels.

Folder Speed

Adjusting the operating speed of the folder.

Display Contrast

Adjusting the contrast of the LCD display.

Quantity and Batch Mode

Setting the total number of sheets to fold and batch quantities.

Quantity

Programming the specific number of pages to be folded.

Batch Mode

Enabling batch mode to fold and deliver sheets in batches with gaps.

Stacking Problems

Troubleshooting clean stacking issues with paper.

Manual Mode

Custom Folding Jobs

Custom Paper Lengths

Specifying custom paper lengths to configure fold tables and stack wheels.

Custom Fold Table Settings

Manually setting fold tables when in manual mode.

Custom Fold Programs

Storing up to 10 custom fold programs with various settings.

Storing a Program

Procedure for saving a custom fold program to memory.

Recalling a Program

Loading a previously stored custom fold program.

Limp Mode

Diagnostics and Setup

General

Entering diagnostics mode and navigating the main diagnostics screen.

Option 1 - Configure System

Basic setup of the folder, including language and unit settings.

Languages

Changing the display language of the folder.

Units

Selecting between Inches and Centimeters for measurements.

Save Speed

Enabling/disabling saving of folder speed in custom programs.

Save Quantity

Enabling/disabling saving of fold quantity in custom programs.

Save Batch

Enabling/disabling saving of batch quantity in custom programs.

Option 2 - Input Sensor Mode

Viewing the current state of all sensor inputs.

Option 3 - Keypad Input Mode

Verifying the function of the keypad by testing button inputs.

Option 4 - Feed Mode

Running the folder, moving fold tables, and firing the feed clutch.

Option 5 - Output Mode

Troubleshooting fold table drives and stack wheel drive.

Fold Tables Drives

Moving fold tables and viewing encoder counts.

Exercising the Drives

Testing fold table drives by repeatedly moving them.

Option 6 - Fold Counters

Displaying Clutch Count and Age Count for folder usage reference.

Option 7 - Output Limits Mode

Defining operating parameters like fold table home and offsets.

Fold Table Home - #1 & #2

Teaching the home positions for both fold tables.

Fold Table #1 Home

Setting the home offset position for Fold Table #1.

Fold Table #2 Home

Setting the home offset position for Fold Table #2.

Diverter Offset

Setting the distance Fold Table #2 moves for a half fold.

Stack Wheel Home

Teaching the home position for the stack wheels.

Fold Position Center

Setting a value to offset fold errors caused by paper weight.

Option 8 - LED Test

Cycling the LED in a race track manner.

Error Codes

Error 101 - Feed Error

Troubleshooting causes for the folder failing to feed paper.

Error 102 - Exit Sensor Failure (on)

Diagnosing exit sensor failure when it incorrectly indicates paper presence.

Error 103 - Exit Sensor Failure (off)

Diagnosing exit sensor failure when it incorrectly indicates no paper.

Error 104 - Motor Controller Failure

Addressing issues where the main motor runs unexpectedly.

Error 105 - Fold Table #1 Drive Encoder Fault

Resolving issues with the position encoder for Fold Table #1.

Error 106 - Fold Table #1 Drive Wires Reversed

Troubleshooting reversed motor wires for Fold Table #1.

Error 107 - Fold Table #2 Drive Encoder Fault

Resolving issues with the position encoder for Fold Table #2.

Error 108 - Fold Table #2 Drive Wires Reversed

Troubleshooting reversed motor wires for Fold Table #2.

Error 109 - Clutch Error

Addressing clutch engagement issues with the feed wheel.

Error 110 - RPM Sensor Failure

Diagnosing RPM sensor failure related to roller rotation.

Error 111 - Feed Error

Resolving feed errors caused by retarder or paper holding issues.

Trouble Shooting

Folder will not start when the “Run” button is pressed

Diagnosing why the folder fails to start when the RUN button is activated.

The LCD Display is blank

Troubleshooting steps for a blank LCD display on the folder.

Loud Popping or Clicking Noise

Identifying the cause of loud popping or clicking noises during operation.

Fold Table Pointer Mismatch

Addressing discrepancies between fold table pointers and the LCD display.

Incorrect Fold Location

Resolving issues where the fold location on the paper is incorrect.

Stack Wheels Not Moving

Troubleshooting stack wheels that are not moving as expected.

Clicking Noise from Stack Wheels

Diagnosing clicking noise from stack wheels.

No Sound from Stack Wheels

Troubleshooting lack of sound from stack wheels.

Paper Piling Between Wheels;Rollers

Resolving paper jams between stack wheels and rollers.

LCD Display Line Issue

Troubleshooting specific LCD display issues.

Feeding Problems

Addressing general paper feeding problems.

Intermittent Feeding

Troubleshooting intermittent paper feeding issues.

Multiple Sheets Fed

Resolving issues with the folder feeding multiple sheets at once.

Non-Square Folds

Diagnosing and correcting non-square folds.

Folds Misaligned in Same Direction

Troubleshooting folds misaligned in the same direction.

Folds Misaligned in Both Directions

Resolving folds that are misaligned in multiple directions.

Debugging

Electrical Debugging

Troubleshooting electrical issues using diagnostics and checking connections.

Sensors

Checking electrical connections for sensors.

Switches

Checking electrical connections for switches.

Motors

Checking electrical connections for motors.

Mechanical Debugging

Troubleshooting mechanical issues with folder components.

Fold Table Mechanics

Ensuring mechanical components in the fold table are not slipping.

Stack Wheels Mechanics

Steps for qualified technicians to inspect stack wheel components.

Testing and Inspection

Feed Clutch Testing

Testing and inspecting the feed clutch assembly for proper function.

Fold Table Inspection

Inspecting the fold table components for proper movement and alignment.

Feed Wheel Inspection

Checking the feed wheel for damage and cleanliness.

Retarder Inspection

Inspecting the condition of the retarder (sheet separator).

Tech Support Questions

Paper Lift Spring

Retarder Adjustment

Appendix

Minimum Recommended Tool Kit

List of tools recommended for maintenance and repair.

Tool Kit Consumables

List of consumables required for tool kit.

Fold Chart

Table showing paper stop locations for various fold types and sizes.

Exploded View Drawing

Diagram showing the assembly of the folder components.

Part List

Detailed list of all part numbers and descriptions for the folder.

Feed Bridge Assembly

Exploded view and part list for the feed bridge assembly.

Exit Conveyor Assembly

Exploded view and part list for the exit conveyor assembly.

Motor Cover Assembly

Exploded view and part list for the motor cover assembly.

Feed Table Assembly

Exploded view and part list for the feed table assembly.

Conveyor Stack Wheels

Exploded view and part list for the conveyor stack wheels.

Fold Table Assembly

Exploded view and part list for the fold table assembly.

110 Volt Wiring Layout

Diagram showing the 110 volt wiring connections.

220;230 Volt Wiring Layout

Diagram showing the 220/230 volt wiring connections.

Martin Yale 2051 Specifications

General IconGeneral
Fold CapacityUp to 5 sheets at a time
Throat Width8.5"
Power Requirements115V, 60Hz
Fold TypesLetter, Half, Z-fold, Double Parallel
Fold Speed8, 600 sheets per hour

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