Master PLUG - Page 19

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ASSEMBLE THE BRAKE
Note: The brakes are not adjusted from factory. Before riding, these brakes must be fitted and adjusted. Install the brake lever
on the handlebars. The right brake lever controls the rear brake.
ASSEMBLE HAND BRAKE
1. Fix the rear mudguard and rear caliper brake on rear fork.
2. Install brake levers onto handlebar (this may already be done in the factory).
3. Insert the barrel end of the brake cable wire into the hole in the brake lever. (See Fig. 4)
ADJUST HAND BRAKES
During braking must the brake lining with its whole surface chafe against the rim.If necessary, tighten or loosen
the anchor bolt nut(Fig.4) on the right part of the brake, pull the brake cable wire through the anchor bolt hole
until there is no slack in the inner brake wire, tighten the anchor bolt nut. Be sure the brake wire is locked
securely through the anchor bolt and the rubber block is parallel with the rim with a clearance of 1.5 –
2mm in between. Squeeze the brake lever and then release several times, rotate the wheel, be sure the wheel
does not wobble.
Fig.4
ASSEMBLE WHEELS
ASSEMBLE WHEELS
Front and back wheels are same. Use 2 pcs of nut wrench according the size of nuts. Put on the wheel to wheel
fork and push the teb washer(Fig.1 a) into the small hole. Before the inserting of the back wheel unloose the
brake cable to unloose caliper brake. Tighten the nuts of the wheel (Fig.1 b). The wheel axis has to be parallel
with longitudinal axis of a frame.
Fig. 5 a b
Front wheel
:
Insert into axle slots.
Install the tab washer (a).
Then install the axle nut (b).
Tighten the nut with wrench.
Small hole
Bolt nut
Brake lever