BOATING SAFETY ---------------------------------------- 1-1
RULES OF THE OPEN WATER --------------------------- 2-2
N AUTICAL TERMINOLOGY ------------------------------ 3-2
MASTERCRAFT DESIGN PROCESS ----------------------- 4-1
INDIVIDUAL MODELS ------------------------------------ 5-1
PR OSTAR 190 ------------------------------------------- 5-2
PR OSTAR 197 ------------------------------------------- 5-3
PR OSTAR 209 ------------------------------------------- 5-4
PR OSTAR 205 V-DRIVE ---------------------------------- 5-5
MARISTAR 210 ------------------------------------------ 5-6
MARISTAR 230 ------------------------------------------ 5-7
MARISTAR 280 ------------------------------------------ 5-8
X-2 ---------------------------------------------------- 5-9
X-7 -------------------------------------------------- 5-10
X-9 -------------------------------------------------- 5-11
X-10 ------------------------------------------------ 5-12
X-30 ------------------------------------------------ 5-13
X-Star ----------------------------------------------- 5-14
ENGINE & PROPELLER SPECIFICATIONS --------------- 6-1
CONTROLS AND INDICAT ORS --------------------------- 7-1
FUELING ------------------------------------------------- 8-1
SAFETY CHECKS AND SERVICES ------------------------- 9-1
NEW BOA T BREAK-IN --------------------------------- 10-1
STAR TING AND BASIC OPERATIONS ------------------ 11-1
OPERATIONAL HINTS --------------------------------- 12-1
LIFTING THE BOA T ------------------------------------ 13-1
CORROSION ------------------------------------------- 14-1
CLEANING --------------------------------------------- 15-1
SCHEDULED MAINTENANCE CHECKS & SERVICES --- 16-1
BEFORE EACH USE
TRANSMISSION
COOLER -------------------------------- 17-1
COOLANT LEVEL -------------------------------------- 17-1
AL TERNATOR BEL T ------------------------------------- 17-2
BA TTERY CONNECTIONS AND HOLD-DO WNS ---------- 17-3
LOOSE OR MISSING HARDWARE ------------------------ 17-4
CABLE KINKS, WEAR AND INTERFERENCE -------------- 17-4
IMPELLER ---------------------------------------------- 17-5
PR OPELLER SHAFT LOG -------------------------------- 17-6
FUEL SYTEM LEAKS ------------------------------------ 17-7
EXHAUST SYSTEM LEAKS ------------------------------- 17-8
FULLY CHARGED BATTERY ------------------------------ 17-9
ENGINE OIL LEVEL ------------------------------------- 17-9
TRANSMISSION FLUID LEVEL --------------------------- 17-10
QU AR TERLY MAINTENANCE
ENGINE
STARTER GEAR AND SHAFT LUBRICATION ------ 18-1
CHANGE ENGINE OIL --------------------------------- 18-1
ANNUAL MAINTENANCE
CLEAN
ENGINE FLAME ARRESTOR ---------------------- 19-1
REPLACE RA W WATER PUMP IMPELLER ------------------ 19-3
ENGINE TUNE-UP ------------------------------------- 19-3
CHANGE TRANSMISSION FLUID ------------------------- 19-3
CHECK ENGINE MOUNTS ------------------------------ 19-4
CHECK PR OPELLER SHAFT COUPLING ALIGNMENT ------ 19-5
Table of Contents
INSPECT EXHAUST FLAPS ------------------------------ 19-5
LUBRICATE STEERING SYSTEM -------------------------- 19-5
LUBRICATE SHIFT AND THROTTLE SYSTEM --------------- 19-6
BALLAST PUMP IMPELLER ------------------------------- 19-7
INSPECT COMPLETE FUEL SYSTEM FOR LEAKAGE -------- 19-7
EMISSIONS --------------------------------------------- 20-1
ST ORAGE/WINTERIZATION ---------------------------- 21-1
GENERAL PREPARA TION -------------------------------- 21-1
FUEL SYSTEM TREATMENT ------------------------------ 21-1
ALL ENGINES ------------------------------------------ 21-2
RAW-WATER COOLED ENGINES ------------------------ 21-2
FRESH-W ATER COOLED ENGINES ----------------------- 21-3
DRIVE TRAIN PREP ARATION ----------------------------- 21-3
GENERAL POWER PA CKA G E PREPARATION ------------- 21-3
O THER WINTERIZA TION PREP ARATION ------------------ 21-3
BALLAST SYSTEM PREP AR ATIONS ------------------------ 21-4
REACTIVATING AFTER STORA GE ------------------------- 21-4
UNSCEDULED MAINTENANCE
CHECKING
/REPAIRING PR OPELLERS --------------------- 22-1
CHANGING PR OPELLERS ------------------------------- 22-1
CHECKING SPEEDOMETER CALIBRATION ---------------- 22-1
TROUBLESHOO TING ---------------------------------- 23-1
THE COMMON SENSE APPROACH -------------------- 24-1
LIMITED W ARRANTY STATEMENT --------------------- 25-1
MASTERCRAFT TRAILERS
TRAILERING
AND LAUNCHING ------------------------- 26-1
A PROPER MATCH ------------------------------------- 26-2
LO AD-CARR YING CAPACITY ---------------------------- 26-2
WEIGHT DISTRIBUTION -------------------------------- 26-2
TRAILER HITCH ---------------------------------------- 26-2
SAFETY CABLES ---------------------------------------- 26-3
TRAILER WINCH ASSEMBLY ----------------------------- 26-4
WARNINGS ON PIVOT T ONGUE ------------------------ 26-4
MASTER CYLINDER LEVEL ------------------------------ 26-4
TRAILER COUPLING ------------------------------------ 26-4
LIGHTS ------------------------------------------------ 26-5
WHEELS AND HUBS ----------------------------------- 26-5
LUG NUTS OR WHEEL BOL T S --------------------------- 26-6
LUBRICA TION ------------------------------------------ 26-6
WHEEL BEARINGS AND BRAKING SYSTEM -------------- 26-7
TIRES -------------------------------------------------- 26-7
BRAKES ----------------------------------------------- 26-7
TRAILER JACKS ----------------------------------------- 26-8
TIE-DOWNS ------------------------------------------- 26-8
HITCHING UP ----------------------------------------- 26-8
TRAILER TECHNIQUES ---------------------------------- 26-9
LAUNCHING ----------------------------------------- 26-10
STORA GE ---------------------------------------------26-10
TRAILERING TIPS -------------------------------------- 26-11
TRAILERING CHECKLIST ------------------------------- 26-11
GMP PRODUCTS --------------------------------------- 27-1
W ARRANTY TRANSFER -------------------------------- 28-1
TEAM MASTERCRAFT ---------------------------------- 29-1
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