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Masterlock ProSeries 6230 - Cylinder Service Procedure

Masterlock ProSeries 6230
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All ProSeries
®
locks are supplied with a six pin length cylinder for uniform keying capability. The ProSeries
®
cylinder may be
combinated with 4, 5, or 6 pins to accommodate existing key codes.
CYLINDER
Pin chambers in this cylinder are drilled from the shell into the bible.
Care should be exercised to avoid turning the plug 180° because, at that
point, the bottom pins will align with the service holes on the bottom of
the shell and could be lost.
1. The plug is held in the shell via a crimp in the end of the shell.
This crimp prevents removal of the plug from the shell unless you have
a Master Lock plug follower with a flat on it.
2. The bottom of the plug is undercut at the keyway to allow it to bypass
the crimp. The Master Lock plug follower is designed to fit the end of
the plug and automatically align with the crimp in the shell.
3. To remove the plug, turn it 90° counterclockwise and, with the special
plug follower, push the plug from the shell.
Once you have changed the pinning combination, insert the plug into
the shell.
Effective mid-2001, the crimp retainer is replaced with a new design
E-clip. To service the new cylinder type, remove the E-clip and then
follow step 3 above. This running change replacement will eliminate
the crimped retainer for the plug in all ProSeries
®
6000 and 7000
keyway cylinders. This new design cylinder will also be supplied with a
new key design. The new keys will have radiused blade bottoms and the
section stamping will include a suffix B for ease of identification
(see page 15).
Cylinder Service Procedure
14
Crimp
E-Clip
Rekeyable Cylinders
Part Number by Cylinder Length
No. of Pins Keyway
4 Pin 5 Pin 6 Pin
Keying
4 K1 295W1* 295W1* 296W1 KD
5 K15 N/A 295W15 296W15 KD
5 K17 N/A 295W17 296W17 KD
5 K27 N/A 295W27 296W27 KD
5 K81 N/A 295W81 296W81 KD
5 K600A N/A 295W600 296W600A KD
6 K700A N/A N/A 296W700A KD
5 K6000 N/A 295W6000 296W6000 KD
6 K7000 N/A N/A 296W7000 KD
* Includes plug extension for 4 pin cylinder
NOTE: For KA or MK'd, insert that specification in front of the ‘W’ in the above part number.
For Zero Bitted, use suffix ‘KZ’ with above part number