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Maxxhaul 70238 - User Manual

Maxxhaul 70238
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Instruction Manual
&
Parts Catalog
Hydraulic
Hitch Mounted
Pickup Truck Crane
Model 70238
Rev 05/12
Copyright
c
2012 by Maxx Group, LLC
All rights reserved. No portion of this manual or any artwork contained
herein may be reproduced in any shape or form without the express written consent of Maxx Group, LLC. Due
to continuing improvements, actual product may differ slightly from the product described herein.Tools required
for assembly and maintenance may not be included.
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Summary

Important Safety Information

Definition of Symbols

Explanation of safety alert symbols and warning icons.

Safety Instructions and Personal Protection

General safety rules, PPE recommendations, and work area safety.

Operational Guidelines and Safety Precautions

Operational Guidelines and Capacity

Instructions for safe operation, weight capacity limits, and boom positioning.

Setup Location and Pre-Use Checks

Guidance on selecting a safe setup location and performing pre-use inspections.

Assembly and Setup Procedure

Base Assembly and Hitch Connection

Steps for assembling the base, connecting it to the receiver hitch, and attaching legs.

Boom, Post, and Jack Assembly

Instructions for assembling the boom, post, and jack, and securing them to the base.

Operating the Pickup Truck Crane

Lifting and Loading Procedures

Step-by-step guide for attaching cargo, lifting, and positioning it in the truck bed.

Lowering and Disassembly Procedures

Instructions for safely lowering cargo, disassembling the crane, and storage.

Maintenance and Specifications

Routine Maintenance and Hydraulic System Care

Guidance on regular checks, bleeding air from the hydraulic system, and lubrication.

Hydraulic Oil Replacement and Specifications

Procedure for changing hydraulic oil and key product specifications.

Overview

The MaxxHaul Hydraulic Hitch Mounted Pickup Truck Crane, Model 70238, is a portable lifting device designed for use with pickup trucks equipped with a 2" x 2" Class III or Class IV receiver hitch. Its primary function is to assist in lifting and maneuvering heavy cargo into and out of a truck bed.

Function Description:

The crane operates hydraulically, utilizing a long ram jack to raise and lower its boom. It is designed to be positioned outside the truck bed, attaching to the vehicle's receiver hitch. The boom can be adjusted to different positions to accommodate various lifting capacities: 500 Lbs., 750 Lbs., and 1,000 Lbs. The crane allows for a lift range from 30 inches off the ground to 84 inches high, and its boom can swivel 360 degrees, providing flexibility in cargo placement. Once cargo is lifted, the post can be pivoted to move the load over the truck bed, and then slowly lowered. The device is not intended for supporting loads for extended periods; immediate support with jack stands or equivalent is recommended if unloading is not possible. When not in use, the crane can be disassembled, folded, and secured with storage straps for transport or storage.

Important Technical Specifications:

  • Boom Positions and Weight Capacities: 500, 750, and 1,000 Lbs.
  • Lift Range: From 30" off ground to 84" high.
  • For Use With: 2" x 2" Class III and IV Receiver Hitch.
  • Crane Swivel: 360 Degrees.
  • Maximum Boom Capacity: 1,000 Lbs.
  • Hydraulic System: Long Ram Jack.

Usage Features:

  • Receiver Hitch Attachment: The crane must be securely attached to a 2" x 2" Class III or Class IV receiver hitch, which should be properly installed by a qualified service technician. The straight tube section of the Base Assembly must be parallel with the ground surface and at the same height as the vehicle's receiver hitch for proper setup.
  • Adjustable Boom: The boom (1) features multiple attachment points for the Hook with Chain (8), allowing users to select the appropriate maximum weight setting (500, 750, or 1,000 Lbs.) based on the cargo's weight.
  • Hydraulic Operation: The long ram jack (3) is operated using a jack handle (15). To raise the boom, the hydraulic release valve must be closed (turned clockwise completely), and the handle pumped. To lower the boom, the release valve is slowly turned counterclockwise.
  • Pivoting Post: The post (2) allows the raised cargo to be pivoted into the truck bed, enhancing maneuverability.
  • Safety Features: The Hook with Chain (8) includes a safety latch that must be closed to ensure secure attachment of couplings. Stop pins (18, 19, 20) are used to limit the boom's swivel range.
  • Portability and Storage: The crane is designed for easy assembly and disassembly. Components like the legs (6) can be folded, and storage straps (38, 39) are provided to hold folded components in place when not in use. The crane should be removed from the vehicle's receiver hitch when not in use.
  • Work Area Considerations: Before setting up the crane, ensure the pickup truck is off the highway, in a clear location away from oncoming traffic. The truck's engine should be OFF, with automatic transmission in PARK (manual transmission vehicles in gear), and all wheels chocked for safety. The position of the vehicle's exhaust pipes should be noted to prevent flammable goods from coming into contact with hot pipes.
  • Dynamic Loading Awareness: Users must be aware of dynamic loading, where sudden tugs or weight gains can momentarily exceed the crane's capacity, potentially causing damage or injury.
  • Personnel Safety: Only individuals physically able to handle the strenuous and dangerous tasks of setting up and maneuvering heavy cargo should operate the crane. Children and spectators must be kept clear of the work area and the load being lifted. The crane is strictly for lifting cargo, not people or animals.

Maintenance Features:

  • Regular Inspection: The crane, long ram jack, chain, and hook should be inspected before each use for damage, corrosion, or any condition that might affect safe performance. All hardware and clips must be tightly secured.
  • Hydraulic System Bleeding: If the long ram jack's efficiency decreases due to trapped air, the hydraulic system needs to be bled. This involves opening the air release valve, removing the oil fill plug, rapidly pumping the jack handle for several cycles, closing the release valve, and replacing the oil fill plug.
  • Hydraulic Oil Replacement: Hydraulic oil should be replaced at least once per year, or more frequently with heavy use. To change the oil, the jack must be removed from the crane, its ram fully lowered, the oil fill plug removed, and the old oil drained. The system is then refilled with new, high-quality hydraulic oil to the lower edge of the fill hole, bled of air, and topped off before replacing the plug. Only good quality hydraulic oil should be used, and different brands should not be mixed.
  • Cleaning and Lubrication: The crane should be kept clean, and moving parts should be periodically lubricated.
  • Professional Servicing: Any service or repairs to the crane, especially those involving replacing parts, should only be performed by a qualified service technician.

The MaxxHaul Hydraulic Hitch Mounted Pickup Truck Crane is a robust tool designed to simplify heavy lifting tasks for pickup truck owners, provided it is used and maintained according to the safety guidelines and instructions outlined in the manual.

Maxxhaul 70238 Specifications

General IconGeneral
BrandMaxxhaul
Model70238
CategoryConstruction Equipment
LanguageEnglish