ConSep 2000®-125HP
Tornos MultiDECO / MultiAlpha / MultiSigma
Rev. 0
MAYFRAN INTERNATIONAL - P.B. 31032- 6370 AA LANDGRAAF - THE NETHERLANDS
: (31) 45 5329 292
Internet: www.mayfran.eu
E-mail: Info@mayfran-europe.com
File name:
T74600.010.00 - T74600.011.00_Tornos Multi Spindle Series_Rev.
0_English.doc
Page: 1
TECHNICAL DOCUMENTATION
COMMISSIONING/ SERVICE/ MAINTENANCE
Table of
Contents
1
REVISION LIST ..........................................................................................................................................2
2
DECLARATION BY THE MANUFACTURER ............................................................................................3
3
GENERAL INFORMATION ........................................................................................................................3
3.1
Mayfran quality statement ..............................................................................................................3
3.2
Mayfran privacy statement .............................................................................................................3
4
UNPACKING AND TRANSPORT ..............................................................................................................4
4.1
Unpacking ......................................................................................................................................4
4.2
Transport........................................................................................................................................4
5
GENERAL WARNINGS AND SAFETY INSTRUCTIONS..........................................................................5
6
GENERAL INSTRUCTIONS FOR REPAIR, MAINTENANCE AND MALFUNCTIONS. ...........................6
7
GENERAL PRODUCT / FUNCTION DESCRIPTION ................................................................................7
7.1
Use of the Consep 2000 ................................................................................................................7
7.2
Important instruction.......................................................................................................................7
7.3
When requesting information or ordering spare parts....................................................................7
7.4
The way in which the system works ...............................................................................................7
7.5
Indexing filter drum.........................................................................................................................8
7.5.1
Filter drum cleaning circuit.................................................................................................9
8
COMMISSIONING THE CONSEP 2000 SYSTEM...................................................................................10
9
STARTING UP THE CONSEP 2000 SYSTEM ........................................................................................11
9.1
Initial start-up procedure...............................................................................................................11
9.2
E-control box ................................................................................................................................11
9.3
How to start the system................................................................................................................11
9.3.1
Conveyors........................................................................................................................11
9.3.2
Pumps..............................................................................................................................12
9.3.3
Pressure switches HP pumps..........................................................................................12
9.3.4
Level indicators additional coolant tank ...........................................................................12
9.3.5
Adjustement of automatic secondary system filter: .........................................................12
9.4
How to stop the system: ...............................................................................................................13
9.5
System malfunction......................................................................................................................13
10
PREVENTIVE MAINTENANCE ACTIONS...............................................................................................15
10.1
General issues .............................................................................................................................15
10.2
Maintenance actions mayfran components..................................................................................15
10.2.1
Driving unit steel belt conveyor / scraper conveyor........................................................15
10.2.2
Filter screen check.........................................................................................................16
10.2.3
Filter screen change procedure .....................................................................................16
10.2.4
Take-up adjustment steel belt conveyor / scraper conveyor .........................................17
10.2.5
Check items ...................................................................................................................18
11
FLOW DIAGRAM .....................................................................................................................................19
11.1
Flow diagram ConSep 2000-125 “L-Series”.................................................................................19
11.2
Flow diagram ConSep 2000-125 “Regular” .................................................................................20
12
REPLACEMENT PARTS LISTS ..............................................................................................................21
12.1
Part list ConSep 2000-125 “L-Series” ..........................................................................................21
12.2
Part list ConSep 2000-125 “Regular” ...........................................................................................22
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