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Maytag
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Neptune
Maytag Neptune Service Manual
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2
Table of Contents
Contents
3
General Safety Precautions
8
Washer Pre-Installation Requirements
9
Uncrating Instructions
9
Washer Installation
10
Dryer Pre-Installation Considerations
11
Checkpoints for Proper Installation
12
Location Considerations
12
Alcove or Closet Installation
12
Manufactured Homes
12
Dryer Installation
13
Exhausting
13
Non-Exhaust Installation (US Only)
14
Exhaust Hood Type
14
Exhaust Checklist
14
Grounding Polarity Checks
15
Gas/Electrical Requirements
15
Installation Codes
15
Three-Wire System Connections
16
Four-Wire System Connections
16
Specifications: Dryer
17
Specifications: Washer
18
Washer Controls Overview
19
Input Definitions
20
Door Lock Switch Input/End-Of-Cycle Signal Input/Pressure Switch Input
20
Fabric Selection Inputs/Max Extract Input/Out-Of-Balance Input
20
Output Definitions
21
Start/Stop Input, Tach Input,Water Temperature Inputs
21
Temperature Sensor Input,Timer Inputs
21
Door Lock Wax Motor Output, End-Of-Cycle Signal Output
21
On Light Output
22
Timer Motor Output
22
Torque Output
22
Water Valve Outputs
22
Cycle Sequence Definitions
23
Bleach Dispense
23
Extra Rinse, Idle
23
Light Wash Tumble, Main Wash Tumble and Rinse Tumble
23
Miscellaneous
24
Prewash Drain/Prewash Tumble
24
Door Latch Switch Monitoring
24
Door Lock
24
Redistribution
25
Push-To-Start Relay Operation
25
Starting/Stopping the Washer
25
Cycle Review
26
Main Wash Time/Total Cycle Time
26
General Component Exploded View - Washer
28
General Component Exploded View - Dryer
29
Electrical Components and Testing
31
Electrical Test Equipment
31
Manometers: How to Use
32
Electrical Tests - Washer
33
Grounded Components, Voltage Checks
33
Wax Motor Check - Door Lock Mechanism
33
Water Valve Test
34
Timer and Console Switches
34
Timer Input Charts
35
Machine Control
36
Drive Motor
40
Motor Control Board
40
Motor and Motor Control Test
41
Motor Phase Test
41
Motor Windings Check
43
Tachometer Circuit Diagnostics
43
Unbalance Control System
44
Tub Displacement Switch
45
Strut Displacement Switch
46
Inertial Unbalance Switch/Lower Weight Unbalance Switch
46
Cabinet Vibration Sensor
46
Door Switch
48
Drive Motor Test
48
Motor Test Cord
49
Motor Switch Test
49
Checking Heater/Gas Valve-Motor
49
Troubleshooting
53
Washer Troubleshooting
53
Troubleshooting Flow Charts
56
Fills and will Not Tumble
56
Washer Overfills
57
Washer will Not Spin
58
Machine Stalls During Spin Cycle
60
Maximum Spin Speed Is Not Reached
61
Wash Cycle Takes Longer than Normal
62
Suds Coming out of Door
62
Washer will Not Start
63
Motor Phase Test Troubleshooting
64
Timer Template
65
Dryer Troubleshooting - Fundamental Checks
67
Direct Ignition System
69
Control Console Area and Components
71
Access Panel/Cover
71
Console
72
Push-To-Start Switches
72
Dryer Timer Removal
73
Washer Timer Removal
73
Washer Cabinet Assembly
75
Door Assembly and Hinges
75
Front Panel
76
Door Latch Loop
76
Cabinet Vibration Absorber
76
Front Shroud Assembly
77
Shroud Support Assembly
78
Door Lock Mechanism
79
Cabinet Assembly with Rear Access Panel
80
Water Carrying Components
81
Water Valve
81
Water Level Pressure Switch
82
Air Dome Hose
82
Dispenser Assembly
83
Front Water Flume Injector
84
Pump Assembly
85
Cleaning the Pump
85
Installation: Pump Accessory Kit
85
Drain Hose
86
Outer Tub and Spinner Assembly
87
Baffles
87
Door Boot
87
Outer Tub Cover
88
Spin Basket Assembly with Balance Ring
89
Drive Pulley
90
Spinner Tub Support
91
Seal System
92
Outer Tub Assembly
93
Bearings
93
Counter Weights
93
Strut Assembly
94
Strut Displacement Switch, Inertial Unbalance Switch
94
Tub Displacement Switch, Lower Weight Unbalance Switch
95
Motor Drive System (Washer)
97
Drive Belt/Motor
97
Motor Control Board Removal
98
Dryer Cabinet Assembly Components
99
Door Assembly and Hinges Removal, Disassembly
99
Front Panel Removal
99
Top Cover Removal
100
Machine Control Board Removal
101
Dryer Tumbler and Bulkheads
103
Shroud and Tumbler Front Assembly Removal, Reinstallation
103
Lint Filter
104
Bearing and Pads Removal and Replacement
104
Tumbler Front Seal Removal
104
Tumbler Front Seal Reinstall
105
Tumbler and Belt Removal
105
Installing Drive Belt
106
Baffles Removal
106
Tumbler Back Assembly Removal
106
Tumbler Back Seal Removal, Reinstall
107
Roller and Bearing Assembly
107
Roller and Bearing Assembly Removal
108
Dryer Blower and Motor Drive System
109
Cycling Thermostats Removal
109
Hi-Limit Thermostat Removal
109
Thermal Fuses
109
Thermal Fuses Removal
110
Checking the Thermal Fuse
110
Seal for Blower
110
Cover for Blower - Removal
110
Installing Blower Cover
111
Blower Wheel Removal
111
Exhaust Duct Pipe
112
Blower and Motor Assembly Removal
112
Idler Arm Assembly Removal
113
Motor Switch Replacement/Removal
113
Idler Arm Assembly Disassembly
114
Dryer Heating Components
115
Gas Valve Assembly
115
Function of Gas Valve System
115
Radiant Sensor Contact Closed
116
Gas Conversions
117
Air Shutter Adjustment
117
Gas Chart
117
Coil Replacement
117
Igniter, Intel Duct
118
Gas Valve Removal
118
Orifice Removal
118
Combustion Cone Removal
118
Heating Element and Related Components
119
Heater Enclosure
119
Wiring Information - Gas Models
121
Wiring Information - Electric Models
126
Other manuals for Maytag Neptune
Use And Care Guide
80 pages
Installation Instructions
34 pages
5
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Maytag Neptune Specifications
General
Capacity
7.0 cu. ft.
Drum Material
Stainless Steel
Wrinkle Prevention Option
Yes
Power Source
Electric
Fuel Type
Electric
Color Options
White
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