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Mazak VTC-200B User Manual

Mazak VTC-200B
530 pages
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Operating Manual
for
VTC-200B, VTC-200C & VTC-300C
(Mazatrol Fusion 640M)
Publication # C557SG0012E
7/99
CAUTION
This Manual is published to assist experienced personnel on the operation, maintenance
and/or programming of Mazak machine tools.
All Mazak machine tools are engineered with a number of safety devices to protect
personnel and equipment from injury or damage. Operators should not, however, rely
solely upon these safety devices, but should operate the machine only after fully
understanding what special precautions to take by reading the following documentation
thoroughly.
Do not attempt to operate or perform maintenance / repair on the machine without a
thorough understanding of the actions about to be taken. If any question exists, contact
the nearest Mazak service center for assistance.
Certain covers, doors or safety guards may be open or removed to more clearly show
machine components. These items must be in place before operating the machine.
Failure to comply with this instruction may result in serious personal injury or damage to
the machine tool.
This manual was considered complete and accurate at the time of publication, however,
due to our desire to constantly improve the quality and specification of all Mazak
products, it is subject to change or modification.
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Table of Contents

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Mazak VTC-200B Specifications

General IconGeneral
Machine TypeVertical Machining Center
Table Size2000 mm x 500 mm
Y-Axis Travel510 mm
Z-Axis Travel510 mm
Spindle Speed8000 rpm
Y-Axis Travel (in)20.1 in
Z-Axis Travel (in)20.1 in
Table Length78.74 in
Table Width500 mm

Summary

SAFETY PRECAUTIONS

GENERAL SAFETY GUIDELINES

Covers basic operating practices, pre-power up, routine inspections, warm-up, preparations, and operational safety.

Sec. 2: Machine Operation

RULES AND BASIC SAFETY ITEMS

Defines safety terms and basic safety items like high voltage terminals and safety covers.

PERSONAL AND OPERATIONAL SAFETY

Covers clothing, personal safety, operational safety, and workpiece/tool handling.

MAINTENANCE, WORKPLACE, AND CHIP CONVEYOR SAFETY

Details safety for maintenance, workplace environment, and chip conveyor operations.

SAFETY EQUIPMENT AND REMARKS

Lists safety devices and provides remarks on NC recommended cutting conditions.

Sec. 3: Operating NC Unit & Preparation for Auto Operation

1 PREPARATION FOR AUTOMATIC OPERATION

Procedures for automatic operation setup, including tooling and data.

PREPARATION AND DISPLAY OVERVIEW

Covers setup for automatic operation and explanation of display components.

2 DISPLAY OVERVIEW

Explains the components and layout of various displays on the operation panel.

3 DATA SETTING METHODS

General methods for setting, erasing, and modifying data using the NC unit.

4 DISPLAYS RELATED TO THE MACHINE OPERATIONAL STATUS

Details displays showing machine status, movements, and operational data.

5 DISPLAYS RELATED TO MACHINING SET UP

Information on displays for setting up machining parameters and configurations.

Sec. 6: DISPLAYS RELATED TO PROGRAM CREATION

PROGRAM, TOOL PATH, AND SHAPE CHECK DISPLAYS

Covers displays for program management, tool path verification, and shape checking.

PROCESS CONTROL AND LAYOUT DISPLAYS

Explains displays for process control and program layout, including priority numbering.

MACHINING NAVIGATION - PREDICT Display

Lists tool estimates for machining time and spindle output.

Sec. 4: Automatic Operation

1 AUTOMATIC OPERATION EXECUTION

Describes procedures for executing automatic operation.

AUTOMATIC OPERATION EXECUTION

Describes procedures for executing automatic operation.

2 SELECTING EXECUTION CONDITIONS

Lists available functions for automatic operation modes like optional stop, dry run, etc.

3 CHANGING CUTTING CONDITIONS AND STOPPING OPERATION

Covers modifying cutting conditions and methods for stopping automatic operation.

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