Mazda 2002 6 - Efficient Installation of Body Panels

EFFICIENT REPLACEMENT OF BODY PANELS
I–9
I
Making Holes for CO
2
Arc Welding
• For places that cannot be spot welded, make a hole for CO
2
arc welding using a punch or drill as follows.
(mm {in})
• Grind the shaded section indicated in the diagram
below and create a hole in the part where the 3—
4 plates are put together. Also, weld the plates
together tightly so that gaps do not develop.
Application of Weld-through Primer
• For treatment against corrosion, remove the paint
grease, and other material from the portion of
new part and body to be welded, and apply
weld-through primer.
End Of Sie
EFFICIENT INSTALLATION OF BODY PANELS
A6E203800026B03
Checking Preweld Measurements And Watching
• Align to the standard reference dimensions,
based upon the body dimensions illustration, so
that new parts are installed in the correct position.
Board thickness (ø) Hole diameter (ø)
0.60—0.90 {0.02—0.03} 5 {0.19}
0.91—1.20 {0.04—0.05} 6 {0.23}
1.21—1.80 {0.051—0.07} 8 {0.31}
1.81—4.50 {0.071—0.17} 10 {0.39}
MZZ2038B004
MZJ2038B008
MZJ2038B009