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Mazda 6 2003 User Manual

Mazda 6 2003
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CONSUMER NOTICE: The information and instructions in this bulletin are intended for use by skilled technicians. Mazda technicians utilize the proper tools/
equipment and take training to correctly and safely maintain Mazda vehicles. These instructions should not be performed by “do-it-yourselfers.” Customers
should not assume this bulletin applies to their vehicle or that their vehicle will develop the described concern. To determine if the information applies,
customers should contact their nearest authorized Mazda dealership. Mazda North American Operations reserves the right to alter the specifications and
contents of this bulletin without obligation or advance notice. All rights reserved. No part of this bulletin may be reproduced in any form or by any means,
electronic or mechanical---including photocopying and recording and the use of any kind of information storage and retrieval system ---without permission in
writing.
© 2007 Mazda Motor of America, Inc.
Subject:
UNUSUAL NOISE FROM STEERING SHAFT WHEN TURNING STEERING WHEEL
Bulletin No: 06-001/07
Last Issued: 02/22/2007
Service Bulletin
Mazda North American Operations
Irvine, CA 92618-2922
2003-2007 MAZDA6 - UNUSUAL NOISE FROM STEERING SHAFT WHEN TURNING STEERING WHEEL
APPLICABLE MODEL(S)/VINS
2003 - 2007 Mazda6
DESCRIPTION
On some vehicles, the steering shaft may make an unusual clunk noise during acceleration while the steering
wheel is turned. The intermediate shaft splines in the steering column may be lacking lubrication and causing
the clunk noise.
Customers having this concern should have their vehicle repaired using the following repair procedure.
SPLINE SLIDING LOCATION
1738a
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Mazda 6 2003 Specifications

General IconGeneral
BrandMazda
Model6 2003
CategoryAutomobile
LanguageEnglish

Summary

Steering Shaft Clunk Noise

Applicable Models

Specifies the vehicle models and years affected by this service bulletin.

Description of Concern

Details the clunk noise occurring during acceleration while turning the steering wheel.

Repair Procedure

Customer Concern Verification

Verify the customer's concern by checking steering column angle and length.

Intermediate Shaft Disassembly and Lubrication

Steps to remove the intermediate shaft, clean splines, and apply new grease.

Reassembly and Post-Repair Checks

Instructions for reassembling components, torquing bolts, and verifying the repair.

Parts and Warranty Information

Parts Information

Details the part number and description for the super grease used in the repair.

Warranty Information

Provides warranty eligibility, symptom codes, and labor hours for the repair.