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McConnel Robocut RC56 User Manual

McConnel Robocut RC56
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ROBOCUT
Publication 930
January 2019
Part No. 24214.30
Revision: 22.03.19
McCONNEL
Models RC56 & RC75
REMOTE CONTROLLED TRACTOR UNIT
Operator Manual

Questions and Answers:

McConnel Robocut RC56 Specifications

General IconGeneral
BrandMcConnel
ModelRobocut RC56
CategoryRobotics
LanguageEnglish

Summary

Warranty and Torque Settings

Dealer Warranty Registration

Details the dealer's responsibility for registering the machine with McConnel Limited.

Hydraulic Torque Settings

Provides torque specifications for hydraulic hose ends and port adaptors with bonded seals.

Warranty Policy Details

Warranty Registration Process

Outlines the mandatory dealer registration process for warranty validity.

Limited Warranties Overview

Covers warranty periods for machines, spare parts, and general warranty terms.

Warranty Procedures and Limitations

Additional Warranty Exclusions

Lists specific components and conditions excluded from extended warranties.

Remedies and Claim Procedures

Details the process for submitting warranty claims and available remedies.

Limitation of Liability

Defines the manufacturer's liability limits and exclusions for damages.

Miscellaneous Warranty Clauses

Waiver and Enforceability

Addresses waiver of compliance and the enforceability of warranty provisions.

Declaration of Conformity

Product Compliance and Standards

States compliance with EU directives and lists supporting harmonized standards.

Quality Management System

Mentions the company's ISO 9001:2008 quality management system certification.

Operator Manual Information

Safety and Performance Reminder

Encourages operators to read the manual for safety and performance.

Manual Availability and Update

Provides information on accessing the latest version of the operator manual online.

General Information and Safety Definitions

Manual Usage and Genuine Parts

Advises reading the manual before use and using only genuine McConnel parts.

Safety Alert Definitions

Explains the meanings of DANGER, WARNING, CAUTION, and NOTICE alerts.

Noise Level Specifications

Details the LpA (operator sound level) and LwA (external sound level) values.

Machine Description and Identification

Robocut RC56/RC75 Overview

Describes the all-terrain, remote-controlled tracked vehicles and their capabilities.

Machine and Dealer Information

Explains identification plates and the importance of recording serial numbers.

Undercarriage Specifications

Technical Specifications Table

Lists detailed technical data for the RC56 & RC75 undercarriage.

RC56 Model Features and Specifications

RC56 Engine and Performance

Details the 56HP Hatz diesel engine, power, speed, and fuel capacity.

RC56 Operational Features

Covers track tension, remote control range, speed control, and hydraulic services.

RC75 Model Features and Specifications

RC75 Engine and Performance

Details the 75HP Hatz diesel engine, power, speed, and fuel capacity.

RC75 Operational Features

Covers track tension, remote control range, speed control, and hydraulic services.

Flailhead Operation and Safety

Hood Ram Functionality

Explains the hydraulic ram for the hood and its deactivation for highway safety.

Flailhead Safety Activation

Details safety confirmation required before activating the front hood.

General Safety Information

Operator Responsibilities and Parking

Outlines operator duties for safety and proper machine parking procedures.

Safe Operation Practices

Provides essential safety rules for machine use, including adult operation and guarding.

Driving and Work Area Safety

Safe Operating Conditions

Covers safe operation in various conditions like lighting, terrain, and hazardous materials.

Slope and Environment Precautions

Details safety measures for slopes, fog, and proximity to electrical cables or properties.

Maintenance, PPE, and Environmental Warnings

Transport and Cleaning Safety

Covers safe machine transport, cleaning procedures, and dust management.

Personal Protective Equipment (PPE)

Recommends essential safety gear for operation and maintenance.

California Proposition 65 Warning

Provides warnings about chemical exposure and reproductive harm.

Machine Delivery and Handling

Standard Supplied Items

Lists the standard items included with the Robocut machine delivery.

Lifting and Machine Handling

Explains safe procedures for lifting and handling the machine using lifting points.

Machine Transportation

Securing for Vehicle Transport

Details the use of lash points for securely transporting the machine on vehicles.

Machine Overview and Components

Key Component Identification

Identifies major machine compartments and external components.

Front Compartment Details

Shows and labels the components located within the front compartment.

Engine Compartment Details

Engine Components - Left Side

Labels components visible from the left side of the engine compartment.

Engine Components - Right Side

Labels components visible from the right side of the engine compartment.

Emergency Stop System

Rear Compartment Overview

Identifies components located in the rear compartment of the machine.

Emergency Stop Button Locations

Shows the location of E-Stop buttons on the remote control unit and machine.

Safety Devices and E-Stop Functionality

Automatic Safety Features

Lists automatic E-stop activations based on risk situations like signal loss or slopes.

Manual E-Stop Operation and Recovery

Explains manual E-stop use, machine halt, and restart procedure.

Remote Control Unit Operation

Remote Control Layout and Identification

Identifies all buttons, joysticks, and indicators on the remote control unit.

Joystick Control Functions

Details the specific movements controlled by the left and right joysticks.

Remote Control Display and Functions

LCD Display and Status Indicators

Explains information displayed on the LCD and the function of status lights.

Engine and Fan Control

Details how to start/stop the engine and control the fan's direction.

Steering Bias Adjustment

Explains how to adjust steering bias for maneuvering on slopes.

Gear, Rotor, and Auxiliary Controls

Gear and Speed Control

Describes gear selection for travel speed and potentiometer for speed adjustment.

Rotor and Auxiliary Services

Details rotor direction control and auxiliary hydraulic service operation.

Pairing and Float Feature Activation

Explains how to pair the remote and activate the float feature.

Control Panel Interface

Control Panel Layout

Identifies the buttons, soft keys, and display screen on the control panel.

Control Panel Button Functions

Describes the function of each soft key and navigation button on the panel.

Screen Access and Navigation

Powering On and Initial Screens

Details powering up the control panel and initial safety screens displayed.

Navigating Menus and Options

Explains how to use navigation buttons to select options and access menus.

Settings Menus and Job Timers

Accessing Settings Sub-Menus

Describes how to navigate to and select various settings sub-menus.

Job Timer Settings Explained

Details the information measured and logged by job timers.

Attachment Settings Configuration

Selecting and Configuring Attachments

Guides users through selecting and configuring various machine attachments.

Attachment Specific Settings

Grass Flailhead Hood Activation

Explains the hood warning screen and activation for grass flailheads.

Robo Aux Setup and Use

Details how to select and utilize the Robo Aux continuous auxiliary supply.

Auxiliary Hydraulics and Navigation

Continuous AUX Supply Setup

Describes the setup for continuous auxiliary hydraulic supply for attachments.

Navigation Input and Commands

Explains navigation methods and common command icons for settings input.

User Settings and Float Calibration

User Settings Menu Access

Guides users on how to access the User Settings menu.

Automatic Float Calibration Procedure

Details the steps for calibrating float settings for mounted attachments.

Float Settings - Manual Adjustments

Adjusting Load Bearing Pressure

Explains how to manually increase or decrease the machine's load bearing pressure.

Adjusting Float Response Speed

Details how to adjust float response speed to LOW, MEDIUM, or HIGH.

Activating/Deactivating Float Feature

Describes how to activate or deactivate the float feature using the AUX button.

Front Hood Control Settings

Grass Flailhead Hood Activation/Deactivation

Details the activation and deactivation of the front hood for grass flailheads.

Joystick and Travel Direction Customization

Forward Drive Mode Settings

Explains options for customizing joystick functions in forward drive mode.

Reverse Drive Mode Settings

Details options for customizing joystick functions in reverse drive mode.

Joystick Settings for Driving Modes

Reverse Drive Joystick Options

Provides specific joystick configurations for reverse operation.

Reversing Fan Settings

Adjusting Fan Reversal Interval

Explains how to set the time interval for the automatic reversing fan.

Warning and Error Information

Accessing Warning and Error Screens

Guides on how to view warning and error messages from machine systems.

Engine and Vehicle Error Displays

Explains the appearance of engine and vehicle errors, including E-Stop active.

Machine Information and Service Records

Machine Identification and Software Info

Displays machine serial numbers, model, and software/firmware versions.

Service History Log and Dates

Shows the dates of the last six services performed on the machine.

Service and Maintenance Checks

Service Counter and Checklists

Overview of service status, verification, and general checklists.

Daily, 250-Hour, and 500-Hour Services

Details the specific tasks required for daily, 250-hour, and 500-hour service intervals.

Service Verification Procedure

Entering Service Validation Code

Step-by-step guide on how to verify a completed service using a validation code.

Global Reset Function

Restoring Factory Default Settings

Explains how to perform a global reset and its effect on user settings.

Lighting System Customization

Day and Spot Light Control

Describes how to turn day lights and front spot lights ON or OFF.

Strobe Light Pattern Selection

Guides users on selecting different patterns for strobe lights.

Strobe Light Operation and Patterns

Strobe Light ON/OFF Control

Explains how to switch strobe lights ON or OFF independently.

Customizing Strobe Light Patterns

Details selecting specific flash patterns for strobe lights.

Service Settings Access (Read-Only)

Remote Control Input Reporting

Displays input data from the remote control, such as E-stop and fuel level.

Vehicle Input Status Reporting

Shows the status of various vehicle inputs like E-stop and hydraulic oil.

Service Data and Access

Vehicle Output Status Reporting

Displays the output status of vehicle systems like lights and fan.

Restricted Service Access

Details the password-protected access for factory and dealer service functions.

Pre-Operation Checks

Daily Inspection Checklist

Lists essential safety, mechanical, and fluid checks before daily operation.

Engine Starting and Control Panel

Engine Starting Procedure

Step-by-step instructions for starting the machine's engine.

Control Panel Activation and Sync

Details activating the control panel and synchronizing with the remote unit.

Machine Operation and Emergency Stops

Machine and Remote Synchronization

Explains the process of synchronizing the remote control unit with the machine.

Engine Start, Stop, and E-Stop Procedures

Covers normal engine start/stop and emergency stopping procedures.

Driving and Maneuvering Controls

Forward and Backward Travel

Explains control of forward and backward movement using the left-hand joystick.

Gear Selection and Speed Control

Details the two gear speeds and the potentiometer for adjusting travel speed.

Steering and Bias Control

Steering Direction Operation

Describes how to steer the machine left and right using the right-hand joystick.

Steering Bias Adjustment

Explains how to set steering bias for maneuvering across slopes.

Tool and Attachment Control

Tool Height Adjustment

Details controlling the height of the attached tool using the right-hand joystick.

Float and Hood Operation

Explains float feature activation and hood control for flailheads.

Operating Position and Safety Distances

Safe Operator Positioning

Guidelines for maintaining a safe distance and an unobstructed view during operation.

Working Safely on Slopes

Specific advice for operating the machine safely on slopes and slippery surfaces.

Work Area Safety Precautions

Pre-Operation Work Area Inspection

Checks for foreign objects, personnel, and ensuring clear visibility of the work zone.

Operating Within Machine Capability

Advice on using the machine within its designed capabilities to avoid damage.

Operational Safety Guidelines

Personal Protective Equipment (PPE)

Recommends essential safety gear such as gloves, boots, eye protection, and helmets.

Work Lighting and Fire Hazards

Safety advice regarding work lighting conditions and fire prevention measures.

Track Damage Prevention

Tips to avoid track damage and loss, including correct tensioning.

Operating Safely with Obstacles

Navigating Obstacles and Surfaces

Guidance on moving around obstacles and on various surfaces to prevent damage.

Preventing Track Derailment

Advice on preventing the track from coming off its seat when maneuvering.

Track Types and Options

Identifying Track Types

Illustrations and part numbers for different track configurations.

Description of Track Options

Details standard rubber, super rubber, and steel grouser tracks.

Spike Kit and Undercarriage Components

Spike Kit Features and Fitment

Information on spike kits, their installation, and transport blocks.

Undercarriage Component Identification

Labels and identifies key components of the machine's undercarriage.

Track Tensioning and Wear Limits

Grease Tensioning System

Explains the grease system for track tensioning and correct pressure.

Track Component Wear Limits

Specifies wear limits for track rollers and sprockets requiring replacement.

Track Replacement Procedure

Removing and Fitting Tracks

Provides step-by-step instructions for track removal and installation.

Support Springs Adjustment

Adjusting Hydraulic Ram Support Springs

Details how to adjust the tension of support springs on hydraulic rams.

Emergency Control Unit (Get Me Home)

Manual Controller Functions

Lists the functions available with the manual emergency track operation unit.

Emergency Use Warning

Caution against using the manual track control for normal operations.

Manual Controls and Battery Charging

Manual Control Operation Steps

Step-by-step instructions for operating the manual controls.

Remote Control Battery Charging

Information on the built-in charging station for the remote control battery.

Troubleshooting Common Issues

Track and Steering Problems

Solutions for symptoms like track damage, slackening, and steering issues.

Engine and Brake System Issues

Solutions for overheating, excessive noise, vibration, and brake problems.

Fuse Box and Diagram

Fuse Box Location

Shows the location of the fuse box within the machine's front compartment.

Fuse Box Component Layout

Provides a diagram illustrating the layout of fuses and relays in the fuse box.

Fuses and Relays Identification

Fuse Identification Table

Lists fuses by reference number, function, and electrical rating.

Relays Identification Table

Lists relays by reference number and their corresponding functions.

Manufacturer Contact Information

McConnel Limited Contact Details

Provides the company's address, telephone, facsimile, and website.

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