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TracStar i Series
McElroy TracStar i Series - User Manual
122 pages
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1
T
r
acStar® 630
i
, 9
00
i
, 1
200
i
Tr
acSt
ar
®
iSeries
Fu
sion Mach
ines
Models: AT24P08
1
7
487
, A
T24P0888638, AT24P0888654,
AT24P0888656, A
T900P0807
623, AT900P0888634,
AT900P0888648, A
T900P0888650, AT48P0888642
AT48P0808
1
6
7
, A
T48P0888644, AT48P0888646
Manual: T48P08984
1
1
Revision: B 08/22
Original Language: English
Oper
a
t
or
’
s
Manual
2
Table of Contents
Main Page
Table of Contents
4
Literature Information
8
Safety
8
Operation
8
Maintenance
8
Mcelroy University
8
Patent Information
9
Replacement Literature
9
Nameplate Location
9
Replacement Parts
9
Limited Warranty
10
Safety
11
General Safety
11
Safety Equipment
11
Do Not Operate in a Hazardous Environment
12
Fuel Handling
12
Units with Engine
12
Carbon Monoxide
13
Pipe Handling Safety
13
Crush Points
13
Battery
14
Do Not Ride Machine
14
Electrical Safety
14
Unit with Hydraulics
15
Facer Blades Are Sharp
15
Positioning and Setting Fusion Machine
15
Stand Clear
15
Keep Machine Away from Edge of Ditch
16
Lifting Safety
16
Personal Lifting Safety
16
Heater Is Hot
16
Sound Information
17
Fusion Procedures
17
General Information
18
Theory of Butt Fusion
18
Nomenclature
19
Vehicle Console
19
Fuse and Relay Panel
20
Carriage Fuse and Relay Block
20
Radio Remote
21
Outboard Vehicle
22
Carriage Bulkhead
23
Carriage Control Panels
24
Carriage Control Pads
25
Carriage Assembly
26
Facer
27
Heater
28
Heater Bag Frame
28
Diesel Engine
29
Hydraulic Fluid Reservoirs
30
Hydraulic Fluid Filters
30
Vehicle Outriggers (1200I)
31
Operator Platform (1200I)
32
Vehicle Display Navigation Map
34
Vehicle Display Screens
36
Operation - Butt Fusion
51
Read before Operating
51
Starting Instructions
51
Driving Vehicle
52
Prepare Heater
53
Controls for Indexer
53
Jaws
54
Jaw Inserts
54
Loading Pipe into Machine
54
Closing Jaws
55
Positioning Facer
55
Begin Facing
56
After Facing
57
Check Pipe Alignment
58
Setup Fusion Process
59
Level 2 Fusion Process
65
Level 1 Fusion Process
68
Joint Report
70
Special Operations
71
Special Operations Overview
71
Outer Fixed Jaw Removal
71
4-Jaw Carriage Removal
73
Facer Removal
74
Heater Removal
78
3-Jaw Carriage Removal
81
Remove Upper Jaws
83
Lifting and Transport
88
Lifting Safety
88
Lifting Device Shackles
88
Lifting Entire Machine (630I and 900I)
89
Lifting Vehicle (630I and 900I)
90
Lifting 4-Jaw Carriage (630I and 900I)
91
Lifting 3-Jaw Carriage (630I and 900I)
92
Lifting Entire Machine (1200I)
93
Lifting Vehicle (1200I)
94
Lifting 4-Jaw Carriage (1200I)
95
Lifting 3-Jaw Carriage (1200I)
96
Securing Indexer for Transport
97
Securing for Reduced Width (1200I)
97
Opening Dome
99
Removing Outboard Side Panel
100
Removing Grill Panel
100
Removing Inboard Side Panel
100
Labels and Markings
101
Maintenance
106
Maintenance Task Schedule
106
Preventative Maintenance
108
Clean Machine
108
Engine Maintenance Tasks
108
Check Machine Operation
108
Inspect Facer Blades
108
Changing Heater Plates
108
Grease
108
Check Hydraulic Fluid
109
Check Track Tension
109
Adjusting Track Tension
109
Inspect Heater Plates
110
Inspect Wiring and Cables
110
Inspect Hydraulic Components and Hoses
110
Bleeding Air from Carriage Cylinders
110
Adjust Hydraulic Cylinder Cushion
110
Adjusting System Pressure
111
Check Fasteners Are Tight
111
Change Hydraulic Fluid and Filters
111
Checking Track Gearbox Oil
112
Replacing Track Gearbox Oil
112
Clean Heater Surfaces
113
Radio Remote Batteries
113
Battery Replacement and Charging
114
Faults
115
Hydraulic Fluids
116
Specifications
118
Tracstar ® 630I, 900I and 1200I Specifications
118
Notes
121
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McElroy TracStar i Series Specifications
General
Brand
McElroy
Model
TracStar i Series
Category
Industrial Equipment
Language
English
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