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Meler Micron Gear Series User Manual
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ADHESIVE
MEL
TER
MICRON GEAR
SERIES
INSTRUCTIONS
MANUAL
MA-5079-ENG 200718
GLUING SOL
UTIONS
2
Table of Contents
Default Chapter
3
Table of Contents
3
1 Safety Guidelines
11
General
11
Symbols
11
Mechanical Components
12
Electrical Components
12
Hydraulic Components
12
Pneumatic Components
12
Thermal Components
13
Materials
13
Noise Emission Declaration
13
Intended Use
14
Limited Use
14
2 Introduction
15
Description
15
Modes of Operation
16
Hot-Melt Melter Identification
16
Main Components
17
Main Components Micron Gear with Two Motor-Pumps
18
Control Card Components
19
Pumping Control Card Components
20
Micron Gear Series Range
21
Micron Gear Range Option Accessories
21
Automatic Feeder Option
21
Gas Injection Option
22
Air Dryer System
22
Bypass Valve Pressure Control System
22
Level Control System
22
Warning Light Option
22
Optional Equipment
22
3 Installation
23
Introduction
23
Installation Requirements
23
Free Space
23
Electrical Consumption
24
Compressed Air
25
Other Factors
25
Unpacking
25
Contents
25
Mounting the Equipment
26
Electrical Power Connection
26
Pneumatic Connection
27
Hose and Applicator Connection
28
Parameter Programming
28
Programming Working Temperatures
29
Selecting the Overheating Value
29
Keeping a Component on Display
30
External I/O Connections
30
Temperature Ok
31
External Standby
32
Low Level (Optional)
32
Output Disabled
33
Starting up the Motor (Ok Ext)
34
Motor Speed Set Point Reference (Ref Ext)
34
Failures Output in Pump Control Card
35
4 Melter Operation
37
General Information
37
Filling the Tank
38
Starting up the Melter Equipment
38
Melter Equipment Displays
39
Displaying the Temperature for each Component
40
Alarm Displays
41
Hot-Melt Level Display (Optional)
43
Display and Adjustment of the Working Speed
43
Temperature Adjustment
44
Programming the Applicator Parameters
45
Programming Process
45
Timer to Switch between on - Standby - off Modes
49
Password to Access Parameter Programming
50
Total Equipment Service Hours Counter
50
Counter that Warns of the Need to Change the Adhesive Agent Filter
51
Setting the Clock
52
Programming the Current Day and Hour
52
Programming Equipment Activation/Deactivation
53
Disabling the Equipment Activation/Deactivation Program
54
Programming the Equipment's Standby Function Activation/Deactivation
54
Disabling the Equipment Standby Function Programming
55
Special Function Buttons
56
Pumping Control
57
Starting up the Pump Control Card
57
Pumping Safety Measures
57
Password Security
58
LED Indicators
59
Modes of Operation
60
Mode of Operation with Internal Pumping Control and Internal Speed Control
60
Mode of Operation with Internal Pumping Control and External Speed Control
61
Mode of Operation with External Pumping Control and Internal Speed Control
62
Mode of Operation with External Pumping Control and External Speed Control
63
User Configuration Menu
64
Displaying Alarms and Reset Function
65
Maximum Rpm Alarm
65
Minimum Rpm Alarm
65
Variator Alarm
65
Configuring Speed Ramp
66
Programming Speed Ramp
67
Current Vin Voltage Display
68
By-Pass Valve Regulation
68
Manual Valve Control
68
Pneumatic Valve Control
68
Using the Air Drying System (Optional)
69
Turning off the Melter Equipment
69
5 Maintenance
71
Equipment Cleaning
71
System Depressurisation
73
Access to the Interior of the Equipment
73
Access to Distributor
73
Access to Pump Gear- Motor
73
Filter Maintenance
74
Cleaning the Tank
75
Changing Adhesive Type
75
Cleaning Burnt Adhesive
75
Emptying the Tank
76
Pump Maintenance
77
Inspecting for Leaks
77
Gear Motor Maintenance
77
Cleaning the Motor Fan
77
Checking the Lubricant
77
Recommended Lubricants
78
Safety Thermostat
78
Air Dryer Filter Maintenance
78
Remove the Equipment from Its Base
79
6 Troubleshooting
81
Melter
82
The Unit Does Not Turn on (5, 10 and 20 Adhesive Melters)
82
The Unit Does Not Turn on (35 Adhesive Melter)
82
Equipment Shortcircuit Malfunction
83
Tank
83
The Tank Does Not Heat (5, 10 and 20 Adhesive Melters)
83
The Tank Does Not Heat (35 Adhesive Melter)
83
The Tank Does Not Stop Heating (5, 10 and 20 Adhesive Melters)
84
The Tank Does Not Stop Heating (35 Adhesive Melter)
84
Temperature Fluctuations in the Tank
84
Manifold
85
The Manifold Does Not Heat (Micron, 1 Geared Motor)
85
The Manifold Does Not Heat (Micron, 2 Geared Motors)
85
The Manifold Does Not Stop Heating (Micron, 1 Geared Motor)
85
The Manifold Does Not Stop Heating (Micron, 2 Geared Motores)
86
Temperature Fluctuations in the Manifold/ Manifolds
86
Melter Does Not Pump
86
Problems Associated with Temperatures
86
The Pump Control Board Has Been Switched off
86
Check that the Machine Is Working in the Correct Operating Mode
87
Level Sensor
88
The Unit Does Not Indicate the Absence of Adhesive
88
Dry Air System
88
No Dry Air Is Fed to the Tank
88
Hose
89
Hose Does Not Heat
89
Hose Does Not Stop Heating
89
Temperature Fluctuations in Hose
89
Applicator
90
Applicator Does Not Heat
90
Applicator Does Not Stop Heating
90
Temperature Fluctuations in Applicator
90
Lay out Power Board
92
Lay out Control Board
93
Lay out Pump Control Board
93
Lay out Sensor Board
93
7 Technical Characteristics
95
Generals
95
Dimensions
97
Micron Gear Range Option Accessories
99
Automatic Feeder System
99
Air Drying System for Reactives Adhesives
99
Pneumatic By-Pass Valve Pressure Control System
99
Level Control System
99
Warning Light Option
99
Optional Equipment
100
Wheel System
100
8 Electrical Drawings
101
9 Pneumatic Diagram
103
Components List
103
Pneumatic By-Pass Valve Control System (Optional)
103
Air Drying System (Optional)
104
10 Spare Parts List
105
Tank Assembly
108
Distributor Unit
109
Distributor Simple/ Double Assembly
110
Geared Motor-Pump Assembly
111
Chassis Assembly
112
Electric Assembly
113
Electronic Assembly
114
Pneumatic Components
115
Gas Injection Assembly (Optional)
115
Air Dryer Assembly (Optional)
116
Ec Declaration of Conformity
117
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Meler Micron Gear Series Specifications
General
Brand
Meler
Model
Micron Gear Series
Category
Industrial Equipment
Language
English
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