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Meler Micron Gear Series User Manual

Meler Micron Gear Series
118 pages
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ADHESIVE
MELTER
MICRON GEAR
SERIES
INSTRUCTIONS
MANUAL
MA-5079-ENG 200718
GLUING SOLUTIONS

Table of Contents

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Meler Micron Gear Series Specifications

General IconGeneral
BrandMeler
ModelMicron Gear Series
CategoryIndustrial Equipment
LanguageEnglish

Summary

Safety Guidelines

General Safety, Symbols, and Component Precautions

Covers general safety, symbols, and component-specific safety for mech, elec, hyd, pneum.

Thermal Safety, Materials, and Noise

Focuses on high-temperature safety, material compatibility, and noise emissions.

Intended Use and Operational Limitations

Defines proper operating conditions and prohibited uses.

Introduction

Product Overview, Identification, and Range

Introduces the melter series, its description, identification, and model range.

Components, Modes of Operation, and Options

Details main components, modes of operation, control cards, and optional accessories.

Installation

Requirements, Space, and Mounting

Covers installation requirements, space, unpacking, and mounting the equipment.

Electrical and Pneumatic Connections

Detailed guide for electrical power and pneumatic connections.

Hose, Applicator, and Parameter Setup

Connecting hoses/applicators and initial parameter programming, including temperature.

Signal Configuration and Motor Control

Configuring I/O signals, motor start-up, and speed setpoints.

Melter Operation

Startup, Tank Filling, and Displays

Steps for starting the melter, filling the tank, and understanding displays/LEDs.

Temperature, Speed, and Parameter Adjustment

Guide to adjusting temperatures, speeds, and programming parameters.

Operational Modes, Controls, and Safety

Explains operational modes, pumping control, safety, password security, and LEDs.

Alarms, Timers, and System Management

Covers alarm displays, password security, standby functions, and system shutdown.

Maintenance

General Cleaning and Access Procedures

Procedures for general cleaning, panel removal, and accessing internal components.

Filter, Tank, and Pump Maintenance

Detailed steps for filter, tank, and pump maintenance, including emptying.

Motor, Lubricants, and Air Dryer Filter Care

Maintenance for gear motors, lubricants, air dryer filters, and thermostat reset.

Removing Equipment from Base

Instructions for safely removing the melter from its base for maintenance.

Troubleshooting

Power, Tank, and Manifold Issues

Troubleshooting for power, tank heating, and manifold problems.

Pump, Air System, Sensor, and Variator Issues

Diagnosing pump, air system, level sensor, and variator malfunctions.

Hose, Applicator, and Board Malfunctions

Steps for resolving hose, applicator, and board-related problems.

System Operation and Alarm Checks

Verifying correct operating modes, pump control alarms, and system issues.

Technical Characteristics

General Specifications and Dimensions

Overview of technical specs including capacity, rates, temperatures, and physical dimensions.

Optional Accessories and Systems

Details on optional features like feeders, air dryers, level control, and wheels.

Electrical Drawings

Electrical Drawing Access Information

Information on accessing the electrical drawings for the purchased equipment.

Pneumatic Diagram

Pneumatic System Diagrams

Diagrams illustrating the pneumatic by-pass valve and air drying systems.

Spare Parts List

Tank, Distributor, and Chassis Parts

Lists spare parts for tank, distributor, and chassis assemblies.

Mechanical, Electrical, and Electronic Parts

Spare parts for geared motor-pump, electric, and electronic assemblies.

Pneumatic and Optional System Parts

Spare parts for pneumatic components and optional gas injection/air dryer systems.

EC Declaration of Conformity

Compliance with EU Directives and Standards

Manufacturer's declaration of compliance with EU directives and harmonized standards.

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