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Mercedes-Benz E420 1997 User Manual

Mercedes-Benz E420 1997
25 pages
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Mercedes E55, E430,
E420, and E320 (W210)
1996 - 2002
Front Big Brake
Upgrade
98-560-1450-03 12/14/09
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Mercedes-Benz E420 1997 Specifications

General IconGeneral
BrandMercedes-Benz
ModelE420 1997
CategoryDrums
LanguageEnglish

Summary

Mercedes E55, E430, E420, E320 (W210) Big Brake Upgrade Installation

Application Disclaimer

Covers potential issues like caliper clearance, wheel spacers, vibration, and noise.

Important Notices

Key pre-installation information on wheel fitment, rotor cleaning, and break-in.

Safety and Tools Required

Crucial safety warnings, liability, and necessary installation tools.

Step 1: Vehicle Preparation

Procedures for safely raising the vehicle and removing the wheels.

Step 2: Brake Line Disconnection

Detailed instructions for disconnecting the stock brake line.

Step 3: Pad Wear Sensor Removal

Guidance on removing and securing the factory pad wear sensor.

Step 4: Stock Caliper & Rotor Removal

Instructions for removing the original caliper and rotor assembly.

Step 5: Caliper Bracket Installation

Mounting the new caliper adapter bracket to the steering knuckle.

Step 6: AeroRotor Assembly Installation

Mounting the new AeroRotor and hat assembly to the hub.

Caliper Component Identification

Visual identification of StopTech caliper parts and pad type.

Step 7: Caliper and Pad Installation

Mounting the new caliper and inserting the brake pads correctly.

Step 8: Stainless Brake Line Attachment

Routing and connecting the new stainless steel brake line.

Step 9: Brake System Bleeding

The essential process for bleeding air from the hydraulic brake system.

Step 10: Wheel Re-installation

Procedures for re-installing the vehicle's wheels and final checks.

Rotor and Pad Break-in Procedure

Critical steps for initial rotor and pad bedding for optimal performance.

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