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Mercedes-Benz OM 470 Euro VI User Manual

Mercedes-Benz OM 470 Euro VI
72 pages
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OM 470, OM 471 and OM 473 Euro VI
Operating Instructions
Mercedes-Benz
Order no. 6462 9883 02 Part no. 470 584 36 81 Edition 12-16
É4705843681!ËÍ
4705843681
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Mercedes-Benz OM 470 Euro VI Specifications

General IconGeneral
BrandMercedes-Benz
ModelOM 470 Euro VI
CategoryEngine
LanguageEnglish

Summary

Introduction

Engine System and Environmental Protection

Defines the engine system and outlines Daimler's environmental protection policy.

Assembly Equipment and Genuine Parts

Details assembly equipment coverage and the importance of genuine Mercedes-Benz parts.

Engine Output Modification and Safety

Warns against modifying engine output and explains safety/emergency running programs.

Correct Use and Warranty Information

Covers correct installation, usage, modifications, and implied warranty.

Stored Data and Applicable Documents

Explains stored technical data and refers to further applicable documents.

Qualified Specialist Workshop

Emphasizes the necessity of using qualified workshops for engine work.

General Information

Engine Brake and Injection System

Describes the engine brake functionality and the common rail diesel injection system.

Engine Overview

OM 471 Engine Component Identification

Identifies key components of the OM 471 engine via a diagram and list.

Exhaust Gas Aftertreatment Overview

Exhaust Gas Aftertreatment Component Identification

Identifies key components of the exhaust gas aftertreatment system via a diagram.

Electronic Engine Management

System Overview and Control Units

Describes the electronic engine management system and its control units.

Engine Management Control Module (MCM)

Details the MCM's location and its various functions in engine control.

Drive Control System Unit (CPC)

Explains the CPC's role as an interface and its functions in vehicle control.

Exhaust Gas Aftertreatment Control Unit (ACM)

Covers the ACM's functions in regulating the exhaust gas aftertreatment system.

BlueTec® Exhaust Gas Aftertreatment

Describes the BlueTec® system's operation and emission reduction methods.

Exhaust Gas Recirculation

Explains the purpose and function of the exhaust gas recirculation system.

Warning and Indicator Lamps Overview

Introduces warning and indicator lamps, their importance, and display formats.

Warning and Indicator Lamps

Operating Safety and Measures

Highlights safety measures and consequences of ignoring warning lamps.

Notes on Electronic Systems and Warning Stickers

Provides safety notes on electronic systems and the purpose of warning stickers.

Organisational Measures

Electromagnetic Compatibility and Diagnostics Connection

Covers EMC certification and the use of the diagnostics connection.

Staff Qualifications and Workshop Requirements

Emphasizes staff qualifications and the need for qualified specialist workshops.

Transport and Installation

Engine Transport Safety Guidelines

Provides crucial safety instructions for lifting and transporting the engine.

Engine Installation Guidelines

Outlines requirements for proper engine system installation.

Preparation for Operation

Initial Engine Oil and Oil Level Checks

Covers initial engine oil, electronic oil level measurement, and message displays.

Dipstick Oil Level Check and Other Component Checks

Details dipstick oil checks and inspection of decoupling element, coolant, and fuel levels.

Starting and Stopping the Engine

Starting Engine Procedures and Safety

Explains how to start the engine safely, including oil pressure checks.

Stopping Engine Procedures and External Controls

Covers safe engine stopping methods and using external start/stop buttons.

Idling Speed and Braking Systems

Continuous Brake and Engine Brake Operation

Describes the operation of continuous brakes, engine brakes, and retarders.

Idling Speed Regulation and Working Speed

Explains how idling speed is regulated and how to set working speed.

Displays and Monitoring

Climate Control and Operational Monitoring

Details climate control use and monitoring of charge current and engine management.

Oil Pressure, Operating Restrictions, and Rev Counter

Covers oil pressure warnings, operating restrictions, and rev counter information.

AdBlue®/DEF Level and Warning Lamps

Explains AdBlue®/DEF level monitoring and the function of warning/indicator lamps.

Operating Instructions

Running-in Period and Fuel Consumption Factors

Guides running-in procedures and lists factors affecting fuel consumption.

Fuel-Saving Driving Styles

Provides tips for fuel-efficient driving and explains environmental notes.

Diesel Particle Filter and Regeneration

Covers diesel particle filter safety, manual, and automatic regeneration processes.

Manual Regeneration and Filter Change Procedures

Details manual regeneration steps and the process for changing the diesel particle filter.

AdBlue® and Engine Oil Consumption

Provides information on AdBlue® and engine oil consumption rates.

Refuelling

Warning Buzzer and Fuel Safety Precautions

Explains warning buzzer conditions and crucial safety steps for handling fuels.

AdBlue®/DEF Handling and Refuelling Procedures

Covers AdBlue®/DEF safety, storage, and pre-refuelling checks.

Winter Operation

Winter Operation Notes and Coolant Preheating

Provides advice for winter operation, including oil, coolant, and preheating.

Jump-Starting Procedures and Battery Safety

Details jump-starting safety precautions, battery handling, and procedures.

Diesel Fuels for Winter Conditions

Explains the use of diesel fuels suitable for low temperatures and related safety.

General Maintenance Notes

Maintenance Preparations and Safety Warnings

Covers safety, legal regulations, and warnings before maintenance or repair.

Maintenance Scope, Parts, and Information Sources

Discusses maintenance scope, approved parts, and information access (WIS).

Service Products

Service Product Safety, Handling, and Engine Oils

Covers safety, handling, storage of service products, and engine oil specifications.

Oil Change, Topping Up, and Miscibility

Details engine oil change intervals, topping up, and oil miscibility guidelines.

Coolant and Diesel Fuel Safety

Provides safety information for coolant systems and diesel fuel handling.

Fuel Grade, Water Content, and Low Temperature Fuels

Explains fuel grade, water content, and winter diesel fuel properties.

AdBlue®/DEF Safety and Handling

Covers AdBlue®/DEF safety, contact precautions, and handling at different temperatures.

AdBlue®/DEF Purity and Cleaning Procedures

Discusses AdBlue®/DEF purity, storage, disposal, and engine cleaning guidelines.

High-Pressure and Engine Cleaning

Provides instructions and safety warnings for high-pressure and engine cleaning.

Decommissioning Procedures

General Decommissioning Notes and Battery Care

Covers general decommissioning, battery storage, and recharging advice.

Short-Term Decommissioning Procedures (Up to 6 Months)

Details measures for decommissioning the engine/vehicle for up to 6 months.

Long-Term Decommissioning Requirements (Over 6 Months)

Outlines requirements for decommissioning the engine/vehicle for over 6 months.

Important Safety Notes

General Engine Compartment Safety Precautions

Provides crucial safety warnings for working in the engine compartment.

External Start/Stop Button Operation

Explains how to use the external engine start/stop button.

Engine Starting and Stopping Procedures

Details safe engine starting and stopping methods, including key and external button use.

Fuel System and Electrical Fuses

Bleeding and Draining the Fuel System

Provides step-by-step instructions for bleeding and draining the fuel system.

Fuel Prefilter and Filter Draining Procedures

Explains how to drain water from the fuel prefilter and fuel filter.

Electrical Fuses and Replacement

Covers the importance of electrical fuses, replacement warnings, and circuit protection.

Jump-Starting Procedures

Safety Precautions and Battery Handling

Details critical safety precautions for jump-starting and handling batteries.

Jump-Starting Connection and Disconnection

Provides step-by-step guides for connecting and disconnecting jump leads.

Troubleshooting Engine Problems

Starting and Turning Issues

Addresses problems with the drive pinion, engine starting, and low temperature issues.

Engine Stops, Emergency Mode, and Irregular Running

Covers causes and solutions for engines stopping, emergency mode, and irregular operation.

Poor Engine Output and Operating Restrictions

Explains causes of poor engine power and activated operating restrictions.

Tractive Power, Braking, Fuel Consumption, and Overheating

Addresses issues with tractive power, braking, fuel consumption, and engine overheating.

Indicator Lamp and Engine Knocking Issues

Covers problems with indicator lamps, engine knocking, and abnormal sounds.

Poly-V-Belt Replacement Procedure

Details the procedure and safety warnings for replacing the poly-V-belt.

Data Card and Identification Plates

Identification Plates and Data Card Overview

Explains the engine and exhaust aftertreatment identification plates and the data card.

Engine Data Specifications

Engine Dimensions and Weights

Provides dimensional data and weight specifications for the engines.

General Engine Specifications and Performance Data

Details engine types, combustion, cylinders, bore, stroke, capacity, and performance.

Capacities, Service Products, and Tightening Torques

Lists fluid capacities, service product recommendations, and torque specifications.

Exhaust Gas Aftertreatment and Air Dryer Specifications

Covers specifications for exhaust gas aftertreatment components and the air dryer.

Publication Details

Online Information Resources

Provides links for further information about Mercedes-Benz engines and Daimler AG.

Documentation and Manufacturer Information

Details contact information for the documentation team and the assembly manufacturer.

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