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Mercedes-Benz OM 471 User Manual

Mercedes-Benz OM 471
225 pages
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Introduction of engine OM 471 and
exhaust aftertreatment
Introduction into Service Manual
Daimler AG, GSP/OI, HPC R 822, D-70546 Stuttgart
Bestell-Nr. 6517 1260 02 - HLI 000 000 02 82 Printed in Germany 09/11
Introduction of engine OM 471 and
exhaust aftertreatment
– This printout will not be recorded by the update service. Status: 09 / 2011 –

Table of Contents

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Mercedes-Benz OM 471 Specifications

General IconGeneral
Engine TypeInline 6-cylinder
Displacement12.8 L
Fuel SystemCommon Rail Direct Injection
Bore132 mm
AspirationTurbocharged

Summary

Engine

Technical data

As-built configurations

Cylinder head cover, as-built configuration

Details the plastic cylinder head cover, its prefilter, and acoustic decoupling elements.

Cylinder head, as-built configuration

Describes the one-piece cylinder head with intake/exhaust valves and bolt tightening procedures.

Cylinder head gasket, as-built configuration

Explains the multi-layered stainless steel cylinder head gasket and its elastomer elements.

Crankcase as-built configuration

Details the crankcase structure, coolant and oil ducts, and major assemblies located on it.

Connecting rod, as-built configuration

Describes the forged steel connecting rods, their strength, and the cracked connecting rod bearing cap.

Piston, as-built configuration

Details the piston structure, crown, ring zone, skirt, and cooling duct.

Crankshaft, as-built configuration

Explains the crankshaft mounting, bearing journals, counterweights, and oil holes.

Valve control; as-built configuration

Describes the valve control system, including camshafts, rocker arms, and valves.

Gear drive, as-built configuration

Details the gear drive system on the engine's output side, driven assemblies, and spatial transfer levels.

Camshaft, as-built configuration

Explains the engine's two overhead camshafts, their drives, and the function of cams and brake cams.

Belt drive, as-built configuration

Describes the two belt variants, tandem clamping device, and poly-V belt functions.

Functions

Crankcase ventilation system function

Explains the system's role in relieving crankcase pressure by directing blow-by gases to the air intake pipe.

Forced induction, function

Details how the turbocharger compacts air for increased engine power and torque.

Boost pressure control and turbocharger protection function

Covers boost pressure regulation via wastegate and turbocharger speed monitoring for protection.

Engine management, function

Explains the MCM control unit's role in optimizing injection timing and quantity for efficient combustion.

Engine management, overall network

Details the engine management network, control units, and CAN bus connections.

Engine management behavior for malfunctions

Describes how the MCM handles faults and enters limp-home mode.

Start procedure, function

Explains the engine start sequence, requirements, and fuel injection timing.

Idle speed control, function

Details how the MCM controls idle speed based on CPC unit specifications and operating conditions.

Working speed control, function

Explains setting working speed via accelerator or steering wheel for power take-off.

Driving, function

Describes normal driving mode, adjusting injection quantity based on driver requests and engine torque.

Engine shutoff procedure, function

Explains how the MCM initiates engine shutdown by interrupting fuel injector actuation.

Determination of the engine speed and crankshaft angle, function

Details how engine speed and crankshaft angle are determined using flywheel signals.

Determination of the compression stroke at cylinder 1, function

Explains determining cylinder 1 compression stroke using crankshaft and camshaft sensor signals.

Determination of the coolant temperature, function

Describes how coolant temperature is determined using intake and outlet sensors.

Determination of air mass, function

Explains how air mass is determined using various sensors for injection quantity calculation.

Determination of the fuel temperature, function

Details how fuel temperature is determined using the fuel temperature sensor for injection period calculation.

Function of the specified engine torque calculation

Explains how the CPC unit calculates target engine torque based on driver input and vehicle status.

Engine brake, function

Describes the decompression brake system and its operation in different brake stages.

Exhaust gas recirculation, function

Explains the EGR system's role in reducing NOx emissions by mixing exhaust gas with fresh air.

Exhaust aftertreatment, function

Explains the EATS compliance with Euro V/EEV standards and its components like SCR, DOC, DPF.

Fuel supply, function

Covers the low-pressure and high-pressure fuel circuits and their components.

System components

Central gateway control unit (CGW), component description

Details the CGW's role in vehicle networking, routing CAN messages, and monitoring control units.

Component description drive control (CPC) control unit

Explains the CPC unit's function in calculating driving factors and communicating with other control units.

Component description for engine management (MCM) control unit

Describes the MCM unit's role as an interface for engine systems and its control tasks.

Engine management for the Amplified Pressure Common Rail System (APCRS)

Details the MCM's task in regulating APCRS injection using sensor data.

Exhaust gas recirculation (EGR)

Explains EGR rate regulation via the positioner and its dependency on various sensors.

Diesel particulate filter (DPF) > only for code (M5Z) Engine version Euro VI

Covers DPF regeneration phases and the role of the MCM in actuating fuel shutoff and metering valves.

IC control unit (ICUC) (A1)

Describes the ICUC's function in displaying engine data and using various sensor values.

Fan control

Explains fan control using coolant temperature sensors and engine speed.

Engine brake

Details how the MCM actuates engine brake solenoid valves based on driver input.

Electronic Brake Control control unit (EBS), component description

Explains the EBS unit's role in recording driver commands and actuating brake pressures.

Parameterizable special module (PSM) control unit, component description

Describes the PSM unit's integration in vehicle networking and its implementation of complex controls.

Battery disconnect switch control unit, component description

Details the BESO unit's function in disconnecting the onboard electrical system via EMERGENCY OFF switches.

EATU output NOx sensor, component description

Explains the EATU output NOx sensor's role in measuring exhaust NOx concentration before SCR conversion.

Exhaust aftertreatment unit outlet NOx sensor, component description

Describes the outlet NOx sensor's function in calculating raw NOx concentration in the exhaust.

Exhaust aftertreatment (ACM) control unit, component description

Details the ACM unit's regulation of all exhaust aftertreatment functions and sensor data processing.

EATU input NOx sensor, component description

Describes the EATU input NOx sensor's role in computing NOx concentration before SCR and ammonia slip stages.

AdBlue metering device, component description

Explains the AdBlue metering device's function in injecting AdBlue into the exhaust flow.

Auxiliary heater unit, component description

Details the auxiliary water heater unit's function for preheating, continuous, and stationary heating.

Auxiliary heater coolant circulation pump, component description

Explains the circulation pump's function in pumping coolant through the heater unit's heat exchanger.

Travel and speed sensor, component description

Describes the travel and speed sensor's task at initialization and while driving.

Exhaust pressure sensor upstream of diesel oxidation catalytic converter, component description

Explains the upstream pressure sensor's function in measuring exhaust pressure before the DOC.

Exhaust pressure sensor downstream of diesel particulate filter, component description

Details the downstream pressure sensor's role in recording exhaust pressure after the DPF.

Component description for accelerator pedal sensor

Describes the accelerator pedal sensor's function in detecting pedal position via Hall sensors.

Exhaust temperature sensor upstream of diesel oxidation catalytic converter, component description

Explains the upstream exhaust temperature sensor's function in measuring temperature before the DOC.

Exhaust temperature sensor downstream of upper diesel oxidation catalytic converter, component description

Details the downstream exhaust temperature sensor's role after the upper DOC for temperature measurement.

Exhaust temperature sensor downstream of lower diesel oxidation catalytic converter, component description

Describes the downstream exhaust temperature sensor's function after the lower DOC for temperature measurement.

Exhaust temperature sensor downstream of diesel particulate filter, component description

Explains the downstream exhaust temperature sensor's role after the DPF for temperature measurement.

Exhaust temperature sensor upstream of SCR catalytic converter, component description

Details the upstream exhaust temperature sensor's function before the SCR catalytic converter.

Exhaust temperature sensor downstream of SCR catalytic converter, component description

Describes the downstream exhaust temperature sensor's role after the SCR catalytic converter.

AdBlue® fill level sensor/temperature sensor, component description

Explains the AdBlue sensor's function in recording fluid level and temperature in the AdBlue® container.

Component description for coolant pressure control sensor

Details the coolant pressure sensor's role in monitoring coolant circuit pressure for solenoid valve control.

Component description for crankshaft position sensor

Explains the crankshaft sensor's function in determining engine speed and crankshaft position.

Component description for camshaft position sensor

Describes the camshaft sensor's role in detecting compression cycles and engine speed.

Component description for fuel temperature sensor

Details how the fuel temperature sensor determines fuel temperature for injection period calculation.

Oil pressure sensor, description of components

Explains the oil pressure sensor's function in determining current engine oil pressure.

Component description for engine oil fill level sensor

Describes the oil fill level sensor's role in determining engine oil level and temperature.

Component description for exhaust coolant temperature sensor

Explains the exhaust coolant sensor's function in determining current coolant temperature at engine outlet.

Component description for intake coolant temperature sensor

Describes the intake coolant sensor's role in determining current coolant temperature downstream of the coolant pump.

Charge air pressure and temperature sensor in charge air pipe, component description

Details the charge air sensor's function in determining air pressure and temperature for combustion air.

Component description for turbine wheel rpm sensor

Explains the turbine wheel sensor's role in detecting turbocharger rotor speed for protection.

Component description for temperature sensor downstream of air filter

Describes the air filter sensor's function in detecting intake air temperature for boost pressure and injection adaptation.

Component description for charge temperature sensor in charge air housing

Details the charge air housing sensor's role in detecting air temperature before combustion.

Component description for EGR differential pressure sensor

Explains the EGR sensor's function in supplying data for calculating EGR volumetric flow rate.

Component description for rail pressure sensor

Describes the rail pressure sensor's role in determining current rail pressure for the MCM.

Diesel fuel metering device, component description

Details the diesel fuel metering device's use in providing fuel quantity for DPF regeneration.

Fuel filter module pressure sensor, component description

Explains the fuel filter sensor's role in detecting filter condition and for diagnostics.

Component description for quantity control valve

Describes the quantity control valve's tasks in regulating fuel feed, rail pressure, and fuel supply.

Pressure limiting valve, component description

Explains the pressure limiting valve's function as a safety element limiting maximum rail pressure.

Component description for fuel pump

Details the fuel pump's design as a gear pump and its supply of fuel to the high-pressure circuit.

Component description for fuel cooler

Explains the fuel cooler's function in cooling warmed fuel from injector pressure boosters.

Component description for fuel filter module

Describes the fuel filter module's function in separating water and filtering dirt particles in two stages.

Component description for turbocharger

Explains the turbocharger's function in converting exhaust energy into mechanical energy and compacting air.

Component description for exhaust gas recirculation cooler

Details the EGR cooler's role in cooling exhaust gas before it enters the charge air pipe.

Component description for SCR catalytic converter

Explains the SCR converter's function in reducing NOx into nitrogen and water.

Exhaust aftertreatment unit, component description

Describes the exhaust aftertreatment unit's function in limiting emissions and noise.

Component description for diesel particulate filter of the exhaust aftertreatment unit

Explains the DPF's role in filtering and storing soot particles and its regeneration process.

Auxiliary heater unit, component description

Details the auxiliary water heater unit's function for preheating, continuous, and stationary heating.

Auxiliary heater coolant circulation pump, component description

Explains the circulation pump's function in pumping coolant through the heater unit's heat exchanger.

Travel and speed sensor, component description

Describes the travel and speed sensor's task at initialization and while driving.

Component description for exhaust gas recirculation controller

Explains the EGR positioner's role in regulating recirculated exhaust gas volume.

Component description for engine brake solenoid valve

Details the engine brake solenoid valves' task in supplying oil pressure to hydroelements.

AdBlue® heater coolant solenoid valve, component description

Explains the AdBlue heater coolant valve's function in heating AdBlue lines and the container.

Component description for boost pressure regulator

Describes the boost pressure regulator's function in limiting boost pressure and rotor speed.

Component description for quantity control valve

Describes the quantity control valve's tasks in regulating fuel feed, rail pressure, and fuel supply.

Pressure limiting valve, component description

Explains the pressure limiting valve's function as a safety element limiting maximum rail pressure.

Component description for fuel pump

Details the fuel pump's design as a gear pump and its supply of fuel to the high-pressure circuit.

Component description for fuel cooler

Explains the fuel cooler's function in cooling warmed fuel from injector pressure boosters.

Component description for fuel filter module

Describes the fuel filter module's function in separating water and filtering dirt particles in two stages.

Component description for turbocharger

Explains the turbocharger's function in converting exhaust energy into mechanical energy and compacting air.

Component description for exhaust gas recirculation cooler

Details the EGR cooler's role in cooling exhaust gas before it enters the charge air pipe.

Component description for SCR catalytic converter

Explains the SCR converter's function in reducing NOx into nitrogen and water.

Component description for diesel particulate filter of the exhaust aftertreatment unit

Explains the DPF's role in filtering and storing soot particles and its regeneration process.

Component description for nozzle unit for DPF regeneration

Explains the nozzle unit's function in injecting diesel fuel for DPF regeneration.

Heating system heat exchanger, component description

Describes the heat exchanger's role in transferring coolant heat to airflow for cabin temperature control.

Component description for oil pump

Details the oil pump's design and function in supplying oil to the engine's oil circuit.

Oil/coolant module, component description

Details the module's use in filtering oil, regulating oil and coolant temperature, and supporting the coolant pump.

Component description for oil thermostat

Explains the oil thermostat's function in regulating engine oil temperature.

Component description for oil/water heat exchanger

Describes the heat exchanger's role in cooling engine oil using engine coolant.

Component description for coolant thermostat

Explains the coolant thermostat's function in regulating coolant flow and engine inlet temperature.

Retarder, component description

Details the secondary water retarder's design and task in converting coolant flow energy into braking energy.

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