Mercury 6 Service Manual

SPECIFICATIONS
Page 1A-2 90-827242R02 FEBRUARY 2003
CYLINDER
BLOCK
Type
Displacement (1994 Model)
6
8
9.9
9.9 Sailpower
10 Sea Pro/Marathon
XR10/MAG10
15
Displacement (1995 and Newer)
9.9
9.9 Sailpower
10 Sea Pro/Marathon
XR/MAG/Viking 10
15
15 Sea Pro/Marathon
Two-Stoke Cycle – Cross Flow
209 cc (12.8 cu. in.)
209 cc (12.8 cu. in.)
209 cc (12.8 cu. in.)
209 cc (12.8 cu. in.)
262 cc (16.0 cu. in.)
262 cc (16.0 cu. in.)
262 cc (16.0 cu. in.)
262 cc (16.0 cu. in.)
262 cc (16.0 cu. in.)
262 cc (16.0 cu. in.
262 cc (16.0 cu. in.)
262 cc (16.0 cu. in.)
262 cc (16.0 cu. in.)
CYLINDER
BORE
Diameter (Standard)(1994 Model)
6
8
8 Sailmate
9.9
9.9 Sailpower
10 Sea Pro/Marathon
XR/Mag 10
15
Diameter (Standard)(1995 Model)
9.9
9.9 Sailpower
10 Sea Pro/Marathon
XR/Mag/Viking 10
15
15 Sea Pro/Marathon
Taper/Out of Round Maximum
Bore Type
53.975 mm (2.125 in.)
53.975 mm (2.125 in.)
53.975 mm (2.125 in.)
53.975 mm (2.125 in.)
53.975 mm (2.125 in.)
60.325 mm (2.375 in.)
60.325 mm (2.375 in.)
60.325 mm (2.375 in.)
60.325 mm (2.375 in.)
60.325 mm (2.375 in.)
60.325 mm (2.375 in.)
60.325 mm (2.375 in.)
60.325 mm (2.375 in.)
60.325 mm (2.375 in.)
0.1016 mm (0.004 in.)
Cast Iron
STROKE Length 45.7 mm (1.800 in.)
CRANKSHAFT
Top Main Bearing Journal
Center Main Bearing Journal
Bottom Ball Bearing Journal
Connecting Rod Journal
Runout
19.1 mm (0.7517 in.)
20.6 mm (0.8108 in.)
20.0 mm (0.7880 in.)
20.6 mm (0.8125 in.)
0.076 mm (0.003 in.)
CONNECTING
ROD
Piston Pin End (I.D.)
Crankpin End (I.D.)
20.8 mm (0.8195 in.)
27.0 mm (1.0635 in.)
PISTON
Piston Type
Ring End Gap
Aluminum
0.25 mm - 0.46 mm
(0.010 in. - 0.018 in.)
REEDS
Reed Stand Open (Maximum)
All Models
Reed Stop Opening (Maximum)
All Models
0.178 mm (0.007 in.)
7.54 mm (0.296 in.)

Mercury 6 Specifications

General

Cylinders	1
Starting	Manual
Displacement	123 cc
Horsepower	6 HP
Shaft Length	15 inches (Short)
Gear Shift	Forward, Neutral