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MERLO P25.6 - User Manual

MERLO P25.6
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INSTRUCTION MANUAL
PAN25-07 (AU)
CHASSIS
(AU)
KEEP THIS MANUAL WITH THE MACHINE AT ALL TIMES
P25.6
Solo 3 moduli
C6184487
Solo 3 moduli
Solo 3 moduli
M3-ZM2-03 (EN)
M2-P256-AU-01
87
TRANSLATION OF THE ORIGINAL INSTRUCTIONS

Table of Contents

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Summary

Introduction

General Notes for Introduction

General information and warnings for machine operation and safety.

Work Environment Guidelines

Details environmental temperature ranges and conditions for machine use.

Machine Garaging Instructions

Provides instructions for storing the machine to prevent damage and corrosion.

Safety and Accident Prevention Measures

Crucial safety guidelines to prevent accidents and ensure operational safety.

Fire Prevention Measures

Essential measures to prevent fires and handle fire emergencies.

AS1418.19 Compliance Details

States compliance with Australian safety standards for telehandlers.

Machine Technical Specifications

External Machine View Keywords

Identifies external machine components and their references.

Cab Interior Keywords

Identifies interior cabin components and their references.

Dashboard Key Information

Explains the indicators and displays on the machine's dashboard.

Dynamic Load Control Display

Describes the functions and display elements of the dynamic load control system.

Load Chart Interpretation

Explains how to read and interpret load charts for safe operation.

Tightening Torques for Metric Threads

Provides crucial torque values for tightening ISO metric threads.

Stickers and Leaflets in Cabin

Inside Cab Stickers Overview

Illustrates and describes stickers found inside the operator's cabin.

Outside Cab Stickers Overview

Shows and describes stickers located on the exterior of the machine's cab.

Controls and Instruments

General Cab View and Access

Provides an overview of the cab interior and access instructions.

Standard Seat Adjustments

Details the adjustments and usage of the standard driver's seat.

Instrument Panel Description

Explains the functions of the analogic rev counter and tachometer.

Control Panel P Description

Describes the working mode selector and ignition key functions.

Dynamic Load Control System (M-CDC)

Introduces the dynamic load control system and its display nomenclature.

Weighing Screen Operations

Details the weighing screen functions and information display.

Manual Weighing Procedures

Instructions for manually weighing loads using the system.

Attachment Type Selection

Details the selector for choosing the correct load chart based on attachment.

Front Overturn Prevention System

Crucial safety system that locks movements when stability limits are approached.

Joystick Controls and Drive Direction

Explains the main joystick controls for boom movements and drive direction.

Forward;Reverse Drive Selector

Explains the drive selector for forward, neutral, and reverse movement.

Steering Mode Selection

Details the selection of three different steering modes.

Operating Instructions

General Operating Information

Key operational guidelines and prohibitions for safe use.

Rules for Load Transport

Specific rules for safely transporting loads with the machine.

How to Handle a Load Safely

Detailed procedures for safely lifting and moving loads.

Machine Starting Procedures

Procedures and checks before starting the machine's engine.

Driving the Machine on Public Roads

Guidelines for safely operating the machine on public roads.

Working Near Power Lines

Critical safety instructions for working near overhead power lines.

Machine Use Based on Wind Strength

Guidelines for operating the machine based on wind conditions.

Visibility Aids and Operation

Importance of visibility aids and ensuring clear vision during operation.

Pick and Carry Operating Mode

Operating mode for load transport while the machine is in motion.

Ordinary Maintenance Procedures

Safety and General Maintenance Rules

Fundamental safety rules for performing maintenance operations.

Fuel and Lubricants Information

Details the types of fuel, oils, and greases to be used.

Merlo Periodic Maintenance Programme

Comprehensive schedule for periodic maintenance based on operating hours.

Daily and 10-Hour Maintenance Checks

Routine checks for hydraulic oil, transmission oil, cooling system, and tyres.

50-Hour and Weekly Maintenance

Maintenance tasks including greasing boom pads and checking brake pads.

Diesel Filter Check and Cleaning

Procedure for checking and cleaning the diesel filter.

1500-Hour Maintenance: Hydrostatic Oil

Procedures for replacing hydrostatic transmission oil.

Hydraulic Oil Replacement

Instructions for replacing the hydraulic system oil.

Trouble Shooting Guide

A table to help identify and resolve common machine failures.

Security Periodical Inspections

Periodical Inspections Registration Card

A card for recording periodic inspection dates and findings.

Roll-Over Protection System Test

Testing the audible-visual alarm and movement blocking of the ROPS.

Parking Brake Test Procedure

Testing the effectiveness of the parking brake under load.

Attachments and Optional Extra

General Instructions for Attachments and Trailers

General guidelines for using attachments and trailers safely.

Permissible Masses and Loads Table

Table detailing permissible masses, axle loads, and tyre capacities.

Differential Lock Operation

How to engage and disengage the differential lock.

Front Tow Hook Usage

Use of the front tow hook for vehicle rescue operations.

Rear Tow Hook Usage

Use of the rear tow hook for towing trailers or equipment.

Mixer Bucket Operation

Operating instructions for the mixer bucket, including propeller rotation.

Continuous Hydraulic Oil Delivery

How to use the selector for continuous hydraulic oil delivery to attachments.

Hydraulic Braking System for Trailers

Instructions for using the hydraulic braking system when towing agricultural trailers.

Joystick Controls (4 Function)

Operation of the 4-function joystick for machine movements.

Joystick Controls (5 Function)

Operation of the 5-function joystick for machine movements.

Joystick with Drive Direction Selection

Joystick functions including drive direction selection.

Pneumatic Seat Adjustments

Adjustments for pneumatic seat shift, height, suspension, and backrest.

Cabin Air Conditioning Operation

Instructions for operating the cabin air conditioning system.

Hydraulic Circuits Diagrams

Hydrostatic Transmission Circuit Diagram

Diagram illustrating the hydrostatic transmission hydraulic circuit.

Hydraulic System Diagram

Diagram illustrating the main hydraulic system circuit.

Electrical System

Battery Information and Safety

Information about the battery, its compartment, and safety precautions.

Manual Battery Cut-Off Switch

Instructions for operating the manual battery cut-off switch.

Fuse Identification and Use

Details of the fuses protecting electrical circuits, including their amperage and use.

Attachments for Merlo ZM2 Carriage

Fork Installation and De-installation

Step-by-step guide for installing and removing forks.

Forks List and Specifications

A list of available fork models with their specifications.

Attachment Installation Procedures

Steps for installing an attachment, including hydraulic and electrical connections.

Attachment De-installation Procedures

Procedures for safely removing an attachment from the machine.

Attachments for Fixed Loads

Information on attachments designed for fixed loads.

Loader Attachment Operations

Operating instructions and safety warnings for loader attachments.

Bucket Load Charts

Load charts specific to bucket loader attachments.

Forks with Tines Information

Information and warnings related to forks with tines.

Manure Fork with Grapple Specifications

Specifications for manure forks with grapple.

Bale Fork with Foldable Tines

Specifications for bale forks with foldable tines and sliding guard.

Gripper Attachment Information

Information and warnings related to gripper attachments.

Double Log Gripper Specifications

Specifications for the double log gripper attachment.

Bale Gripper Specifications

Specifications for various bale gripper attachments.

Material Handler Attachment

Specifications for the material handler attachment.

Concrete Mixing Bucket Specifications

Specifications for concrete mixing bucket models.

Mixing Bucket Specifications

Specifications for various mixing bucket models.

Fly Jib Specifications

Specifications for various fly jib attachments.

MERLO P25.6 Specifications

General IconGeneral
BrandMERLO
ModelP25.6
CategoryCompact Loader
LanguageEnglish