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Mestek Space Pak ESP-3642D User Manual

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SECTION 1: INTRODUCTION
Space-Pak System Design.......................................
Code Compliance.....................................................
Air Distribution Requirements...................................
Air Distribution Components.....................................
Warranty Information................................................
Shipment of Unit.......................................................
SECTION 2: SYSTEM INSTALLATION
Step 1: Locating The Unit.........................................
Step 2: Cutting Return Air Opening..........................
Step 3: Attaching Supply Air Plenum Ring...............
Step 4: Setting The Unit............................................
Step 5: Installing The Condensate Trap & Line.........
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Step 6: Wiring The Unit.............................................
Step 7: Installing Air Distribution Components..........
SECTION 3: START UP & OPERATION
Sequence Of Operation.............................................
Prior To Start-Up........................................................
System Start-Up & Adjustements..............................
Charging Cooling Only Systems ..............................
SECTION 4: MAINTENANCE
Before Each Cooling Season....................................
If System Fails To Operate........................................
Parts List...................................................................
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IN UNITED STATES: 260 NORTH ELM ST. WESTFIELD, MA 01085 (413) 564-5530/FAX (413) 564-5815
IN CANADA: 5211 CREEKBANK ROAD, MISSISSAUGA, ONTARIO, L4W 1R3 (905) 625-2991/FAX (905) 625-6610
Central Air Conditioning Series
2 to 5 Tons
Fan Coil Unit/Air Supply
Components
MODEL
ESP-D SYSTEM
INSTALLATION,
OPERATION
& MAINTENANCE
MANUAL
ESPD2-301
42-9469
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Mestek Space Pak ESP-3642D Specifications

General IconGeneral
BrandMestek
ModelSpace Pak ESP-3642D
CategoryAir Conditioner
LanguageEnglish

Summary

Introduction to Space-Pak Systems

Space-Pak System Design Overview

Explains the hi-velocity system using a specific indoor unit and flexible duct.

Code Compliance Requirements

Outlines installation requirements for fan coil units and electrical wiring.

Air Distribution Component Installation

Details conformity requirements for air distribution component installation.

System Installation Procedures

Locating the Fan Coil Unit

Guidance on selecting an installation location for the fan coil unit, considering clearances.

Cutting the Return Air Opening

Instructions for cutting the correct size opening for the return air box.

Attaching the Supply Air Plenum Ring

Procedures for attaching the supply air plenum flange to the unit.

Setting the Fan Coil Unit Platform

Instructions for constructing and setting the unit on a platform, ensuring proper pitch for the drain.

Connecting Refrigerant Lines

Guidance on connecting refrigerant lines, emphasizing proper sizing and brazing.

Installing the Condensate Trap and Line

Steps for assembling and installing the PVC condensate trap and drain line.

Wiring the Fan Coil Unit

Details on electrical and control wiring, including power supply and thermostat connections.

Installing Air Distribution Components

Procedures for installing plenum duct, tees, elbows, and end caps.

Room Terminator and Tubing Installation

Instructions for installing room terminators and sound attenuating tubing.

Supply Tubing Installation

Guidance on connecting supply tubing to plenum take-offs and ensuring proper bends.

Return Air Box and Duct Installation

Steps for installing the return air box and connecting the return air duct.

Winter Supply Shut-Off Installation

Procedure for installing winter supply shut-offs to prevent moisture collection.

System Start Up and Operation

Sequence of Operation Explained

Describes how the indoor and outdoor units operate based on thermostat settings.

Pre-Start Up Checks

Essential checks including electrical connections, air filters, and shut-offs.

Initial System Start Up Procedure

Comprehensive guide for initial system startup and operation verification.

Charging Cooling Only Systems

Procedures for checking and adjusting refrigerant charge for cooling systems.

Maintenance and Troubleshooting Guide

Before Each Cooling Season Maintenance

Tasks to perform annually before the cooling season begins, including filter cleaning.

Troubleshooting System Failures

Steps to diagnose and resolve issues when the system fails to operate correctly.

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