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Mesto Neles ValvGuard VG9000H - User Manual

Mesto Neles ValvGuard VG9000H
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Neles ValvGuard™
VG9000H
Rev. 2.3
Installation, Maintenance and
Operating Instructions
7 VG9H 70 en • 1/2019

Table of Contents

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Summary

Neles ValvGuard VG9000 H Intelligent Safety Solenoid with HART Communication

General

General information about the VG9000H and its application.

Technical description of VG9000 H

Details the functional components and operation of the VG9000H.

System architecture

Explains how the VG9000H connects to safety systems and actuators.

Markings

Describes the identification plate and its markings for product information.

Technical specifications

Comprehensive technical data including pneumatic, electronic, and environmental specs.

Transportation, Reception and Storage

Mounting

General

General considerations for mounting the ValvGuard, including orientation and IP rating.

Mounting on Metso actuators with VDI;VDE mounting face

Step-by-step guide for mounting on specific Metso actuators.

Mounting on linear actuator with IEC 60534 mounting face

Instructions for mounting on linear actuators with IEC 60534 face.

Mounting and installation of VG9300

Specific mounting details for the VG9300 stainless steel version.

Piping

Instructions and precautions for connecting air supply and actuator piping.

Electrical connections

Detailed instructions for wiring the VG9000H, including HART and RCI9H2.

Local User Interface (LUI)

Measurement monitoring

How to view device measurements and change units on the LUI.

Guided start-up

A quick setup process for critical device parameters and configuration.

Configuration menu

Navigating the menu structure to access configuration settings.

Configuration parameters

Overview of parameters, their ranges, and default values for configuration.

Valve travel calibration

Procedure for calibrating the valve travel to ensure accurate positioning.

Testing, TESE

Options for performing system tests like Partial Stroke Test (PST).

Advance parameters

Advanced settings for PST, including manual and automatic configurations.

Special displays

Explains various display messages and status indicators.

Write protection

How to enable write protection for the device via HART.

HART burst mode

Configuration and use of HART burst mode for status reporting.

Maintenance

Opening and closing of the cover

Safe procedure for accessing the internal components of the device.

Prestage

Handling and care of the prestage unit during maintenance.

Spool valve

Information on the spool valve, including capacities and removal.

Communication circuit board

Guidelines for handling and replacing the communication circuit board.

Messages

VG9_H;D_, VG9_H;R_, VG9_H;I_, VG9_H;K_, VG9_H;T01 (WITH LIMIT SWITCHES OR SIL PT)

Introduction

Introduction to variants with limit switches or SIL PT.

Technical specifications

Detailed technical specifications for various VG9000H variants.

Installing limit switches on ValvGuard

Step-by-step guide for installing limit switches.

Electrical connections

Instructions for making electrical connections for the ValvGuard.

Adjustment of limit switches

Procedures for adjusting limit switches for proper operation.

Position transmitter (T01) calibration instructions

Detailed instructions for calibrating the position transmitter.

Removal of the limit switches and position transmitter for accessing the ValvGuard

Steps for removing limit switches and position transmitter.

Tools

Ordering Spare Parts

Drawings and Parts Lists

Exploded view and parts list, VG9000 H

Visual breakdown and list of parts for the VG9000H model.

Exploded view and parts list, VG9_;D_, VG9_;R_, VG9_;I_, VG9_;K_, VG9_;T01

Exploded views and parts lists for other VG9000 variants.

Mounting parts for Metso B_U-series actuators

Specific mounting hardware for Metso B_U-series actuators.

Mounting parts for Quadra-Powr actuators

Specific mounting hardware for Quadra-Powr® actuators.

Mounting parts for linear actuators

Mounting hardware specifically for linear actuators.

Connection diagrams

Diagrams illustrating various electrical connection configurations.

Dimensions

VG921, VG9235, VG9237 Dimensions

Dimensional drawings for VG921, VG9235, and VG9237 models.

VG921_J_, VG923_J_, VG921_L_ Dimensions

Dimensional drawings for VG921_J_, VG923_J_, and VG921_L_ models.

VG923_L_, VG921_JL_, VG923_JL_ Dimensions

Dimensional drawings for VG923_L_, VG921_JL_, and VG923_JL_ models.

VG931_ and VG931_J_, VG931_L_ Dimensions

Dimensional drawings for VG931_, VG931_J_, and VG931_L_ models.

Configuration Parameters

EC Declaration of Conformity

Type Coding

Mesto Neles ValvGuard VG9000H Specifications

General IconGeneral
BrandMesto
ModelNeles ValvGuard VG9000H
CategoryControl Unit
LanguageEnglish