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Metallkraft ULMS 420 - User Manual

Metallkraft ULMS 420
40 pages
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Instruction Manual
ULMS 420
Automatic light alloy metal
cutting saw
ULMS 500
ULMS 420

Questions and Answers

Summary

1 Introduction

1.1 Copyright Notice

Details copyright ownership and permitted use of the manual's content.

1.2 Customer Service Contact

Information on how to contact customer service for questions or technical assistance.

1.3 Disclaimer of Liability

Manufacturer's liability limitations regarding manual data and product use.

2 Safety Guidelines

2.1 Symbol and Signal Word Legend

Explanation of symbols and signal words used to indicate risk levels in the manual.

2.2 Operator Responsibilities

Defines the operator's legal obligations, safety duties, and staff management responsibilities.

2.3 Staff Qualification Requirements

Specifies the necessary skills and qualifications for personnel operating the machine.

2.4 Personal Protective Equipment (PPE)

Lists essential PPE for users to ensure health and safety during machine operation.

2.5 Safety Data Sheets Access

Provides information on how to obtain safety data sheets for hazardous materials.

2.6 General Safety Precautions

Outlines essential safety measures for machine operation and work environment.

2.7 Safety Labels on Machine

Identifies safety labels affixed to the machine that must be observed.

3 Intended Use and Misuse

3.1 Reasonably Foreseeable Misuse

Describes uses of the machine that are considered misuse and potential dangers.

3.2 Residual Risks

Lists potential risks that remain even when safety regulations are observed.

4 Technical Data

4.1 Technical Specifications Table

Presents detailed technical specifications for ULMS 420 and ULMS 500 models.

Noise Level Information

Details the noise levels generated by the machine during operation according to EN ISO 3744.

4.2 Machine Type Plate

Explains the information found on the machine's type plate, including model and specifications.

5 Transport, Packaging, and Storage

5.1 Delivery and Transport Procedures

Instructions for safe delivery, transport, and handling of the machine to prevent damage.

5.2 Packaging Materials

Information on the suitability of packaging materials for recycling and disposal.

5.3 Storage Conditions

Recommendations for storing the machine in a dry, clean, and frost-free environment.

6 Device Description

6.1 Component Illustrations

Illustrations identifying key components of the ULMS 420 and ULMS 500 models.

6.2 Scope of Delivery

Lists all items included in the machine's delivery package.

7 Assembly and Installation

7.1 Site Setup Requirements

Guidelines for selecting and preparing the installation site for the machine.

7.2 Second Suction Nozzle Mounting

Step-by-step instructions for installing an additional suction nozzle for chip extraction.

7.3 Electrical Connection Guide

Procedures for safely connecting the machine to the power supply.

7.4 Cutting Tool Installation

Instructions for mounting and replacing the saw blade on the machine.

7.5 Tensioning Belt Replacement (ULMS 500)

Procedure for replacing the tensioning belt on the ULMS 500 model.

7.6 Clamping Device Connection

Details on connecting the pneumatic hold-down clamps for securing workpieces.

7.7 Compressed Air Connection

Instructions for connecting the compressed air supply to the machine.

8 Operation Procedures

8.1 Settings and Commissioning

Steps for initial setup, connecting to mains, and commissioning the machine.

8.2 Machine Application and Cutting

Guide to operating the machine for cutting processes and adjusting settings.

9 Adjustment Settings

Adjusting Cutting Angle

Instructions for setting and locking the cutting angle on the turntable.

Fine Zero Point Adjustment

Procedure for fine-tuning the zero point on the turntable using grub screws.

10 Care, Maintenance, and Repairs

Motor Rotation Direction Check

Procedure to ensure the motor rotation matches the saw blade cutting direction.

Routine Maintenance Tasks

Overview of regular maintenance activities for optimal machine condition.

10.1 Cleaning and Lubrication

Detailed instructions for cleaning machine parts and lubricating moving components.

Hydraulic Oil Filling

Procedure and specifications for filling the hydraulic oil tank.

11 Troubleshooting Guide

12 Disposal, Recycling of old Equipment

12.1 Decommission Procedure

Procedure for taking the machine out of service to avoid misuse and environmental harm.

13 Spare Parts Information

13.1 Spare Parts Orders

Guidelines for ordering genuine spare parts, including required data and potential warranty voidance.

13.2 Spare Parts Drawings

Illustrations identifying spare parts for service and replacement purposes.

14 Electrical Circuit Diagram

15 EC Declaration of Conformity

16 Notes

Metallkraft ULMS 420 Specifications

General IconGeneral
Cutting capacity round solid 90°420 mm
Cutting capacity square solid 90°420 mm
Motor power4 kW
Coolant pumpYes
Hydraulic motorYes
Weight1950 kg
Voltage400 V
Frequency50 Hz