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Metcal DX-250 User Manual

Metcal DX-250
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Metcal
DX-250 / 255
Precision Dispensers
User Guide
English, German, French, Italian and Spanish version
Copyright © Metcal
DX-250 / 255
Präzsions-Dosiergeräte
Benutzerhandbuch
DX-250 / 255
Doseurs de
précision
G
Guide de
l'utilisateur
DX-250 / 255
Dosatore di
precisione
Manuale dell’utente
DX-250 / 255
Dosificadores de
precisión
Guía del usuario
2
CONTENTS
Page Number
1. Safety ……………………………………………………………2
2. Symbol Definitions …………………………………………………3
3. Specifications ……………………………………………….…………...3
4. Features ……………………………………………………………4
5. Connecting the Unit ……………………….…….………..…………5
6. Setup Instructions …………………………………………………5
7. Troubleshooting …………………………………………………6
8. Maintenance ……………………………………………………………7
9. Spare Parts and Accessories ………………………………………7
10. Warranty ……………………………………………………………7
11. I/O Configuration and End of Cycle Switch ……………………….…...8
1 SAFETY
1.1 Intended Use:
WARNING: Use of this equipment in ways other than those described in this User
Guide may result in injury to persons or damage to property. Use this equipment
only as described in this User Guide.
Metcal cannot be responsible for injuries or damages resulting from unintended
applications of its equipment. Unintended uses may result form taking the following
actions:
Making changes to equipment that has not been recommended in the User
Guide
Using incompatible or damaged replacement partsUsing unapproved
accessories or auxiliary equipment
1.2 Safety Precautions:
Do not operate this unit in excess of maximum ratings/settings
Always wear appropriate personal protective clothing or apparel
Use only the following power adaptor models: PSA15R-240P(ZJ) or
PW118RA2403B01, PW118RA2403H01, PW118RA2403M01,
PW118RA2403G01
Care must be taken to prevent the ingress of corrosive or flammable fluid back
into the unit. If corrosive or flammable fluids are used, an inline filter (881-
000-000), not included, must be installed on the dispenser to help prevent the
fluids from being sucked back into the unit
The fluid being dispensed may be toxic and/or hazardous. Refer to Material
Safety Data Sheet for proper handling and safety precautions
If a piston is not used with the barrel, an inline filter (881-000-000), not
included, and must be installed on the receiver head to help prevent fluids from
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Metcal DX-250 Specifications

General IconGeneral
BrandMetcal
ModelDX-250
CategoryWelding System
LanguageEnglish

Summary

Safety

Intended Use

Defines the proper and intended use of the equipment and warns against misuse.

Safety Precautions

Lists essential safety measures and warnings for operating the dispenser.

Features

Connecting the Unit

Setup Instructions

Manual Dispense Cycle Setting

Steps to configure the dispenser for manual dispensing operations.

Automatic Dispense Cycle Setting

Steps to configure the dispenser for timed automatic dispensing.

Troubleshooting

Maintenance

I/O Configuration and End of Cycle Switch

Initiate Dispense Cycle

Configuration for initiating a dispense cycle via voltage or contact closure.

End of Cycle Feedback

Details on the feedback signal for the end of a dispense cycle.

Low Pressure Alarm Feedback

Information on feedback signals related to low pressure alarms.