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Metkon FORCIPOL 202 - User Manual

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metkon.com
OPERATION & INSTRUCTION MANUAL
MODULAR GRINDING AND POLISHING SYSTEM

Table of Contents

Questions and Answers

  • B
    Billy WilliamsAug 8, 2025
    What to do if my Metkon Laboratory Equipment machine does not start?
    • J
      jenniferhansenAug 8, 2025
      If your Metkon Laboratory Equipment machine isn't starting, there are a couple of things to check: * First, make sure the main switch is turned ON. * Second, inspect the fuses and change any that are blown.
  • Z
    zachary41Aug 13, 2025
    Why is water not draining away from my Metkon Laboratory Equipment?
    • J
      Jesus DaughertyAug 13, 2025
      If water isn't draining from your Metkon Laboratory Equipment, it could be due to a few reasons: 1. The drain hose might be clogged. In that case, clean the drain gap and hose. 2. The drain hose could be squeezed. Examine the outlet hose and straighten it. 3. The drain hose might not have an even slope. Adjust the hose to ensure a proper slope.
  • J
    Jordan MendozaAug 18, 2025
    What to do if cooling water does not flow in my Metkon Laboratory Equipment?
    • J
      James CruzAug 18, 2025
      If the cooling water isn't flowing in your Metkon Laboratory Equipment, ensure that: * The water button is turned ON. * The valve on the water tab is turned ON.
  • A
    Ashley JohnsonAug 25, 2025
    Why is there too much abnormal noise while my Metkon Laboratory Equipment machine is working?
    • M
      Michael JonesAug 25, 2025
      If your Metkon Laboratory Equipment machine is making excessive noise, the belt tension may need adjustment. Ensure the belt tension is correctly adjusted.
  • T
    Troy EsparzaAug 28, 2025
    How to fix vibration on the grinding wheel of my Metkon Laboratory Equipment?
    • S
      smithjoshuaAug 29, 2025
      If you're experiencing vibration on the grinding wheel of your Metkon Laboratory Equipment, it might be due to dirt on the faceplate or under the grinding wheel. Clean the contact surface between the grinding wheel and the faceplate.
  • A
    Allison CarterSep 2, 2025
    What to do if the power lamp is on but there is no display on the HMI screen of my Metkon Laboratory Equipment?
    • A
      Ashley BruceSep 2, 2025
      If the power lamp is on but there is no display on the HMI screen of your Metkon Laboratory Equipment, check the power cable connection.

Summary

EC Declaration of Conformity

Installation and Setup Guide

Unpacking and Content Check

Instructions for carefully unpacking the equipment and verifying all included components are present and undamaged.

Equipment Installation and Setup

Guidance on placing the equipment, ensuring sufficient space, and checking dimensions and weight for installation.

Electrical Connection Procedure

Instructions for safely connecting the equipment to the power supply, verifying voltage and frequency.

Water and Cable Connections

Details on connecting water supply, including flow rate and pressure requirements, and power cable specifications.

FORCIMAT Automatic Head Assembly

Steps for mounting the FORCIMAT 52 and FORCIMAT 102 automatic heads onto the FORCIPOL base.

Pneumatic Air Connection

Requirements and guidelines for connecting the pneumatic air supply for the automatic heads.

FORCIMAT Head Height Adjustment

Procedure for adjusting the height of the FORCIMAT 52 and FORCIMAT 102 heads for optimal sample preparation.

DOSIMAT Installation and Preparation

Steps for installing and preparing DOSIMAT fluid dispensers, including activation and initial setup.

Control Panel Operations

FORCIMAT 102 Touch Screen Control

Overview of the 7" touch screen LCD panel for controlling the FORCIMAT 102.

Operation Procedures

FORCIPOL Control Unit Operation

Guide to operating the FORCIPOL Control Unit, including parameter settings and functions.

Setting FORCIPOL Control Parameters

Guide on adjusting operational parameters such as disc speed, direction, and time.

FORCIMAT 52 Operation

Guide to operating the FORCIMAT 52, including parameter settings and functions.

FORCIMAT 52 Parameter Settings

How to adjust operational parameters like disc speed, head speed, and rotation direction.

DOSIMAT 12 Operation

Guide to operating the DOSIMAT 12, including manual operation, parameter settings, and functions.

Setting DOSIMAT 12 Dosing Parameters

Guide on setting dosing period and dosing time for the DOSIMAT 12.

DOSIMAT 52 Operation

Guide to operating the DOSIMAT 52, including parameter settings, bottle selection, and functions.

Setting DOSIMAT 52 Dosing Parameters

Guide to setting dosing period and time for individual bottles on the DOSIMAT 52.

FORCIMAT 102 Operation and Programming

Comprehensive guide to operating the FORCIMAT 102, including setup, modes, and program management.

Service and Maintenance

General Maintenance Recommendations

Importance of timely maintenance for long-term machine operation and adherence to schedules.

Daily Maintenance Procedures

Daily cleaning tasks for accessible surfaces, dosing tubes, and bowls.

Monthly and Yearly Maintenance

Maintenance tasks for the ENVIRO system and belt adjustments.

Troubleshooting Common Issues

Accessories and Consumables

Metkon FORCIPOL 202 Specifications

General IconGeneral
Speed50-600 rpm
ModelFORCIPOL 202
Heating SystemNot applicable
Max TemperatureNot applicable
Power Supply220 V / 50 Hz

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