EasyManua.ls Logo

Meyer E-60 QUIK-LIFT User Manual

Meyer E-60 QUIK-LIFT
56 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
FORM NO. 1-667R7
October 2005
Price: $5.00
QUIK-LIFT
®
power unit
service manual
Diamond Equipment
6 Angell Lane• Damariscotta, ME 04543-9720
Phone (207) 563-2227
www.diamondplow.com • email info@diamondplow.com
Meyer Products
18513 Euclid Ave. • Cleveland, OH 44112-1084
Phone (216) 486-1313
email•warranty@meyerproducts.com
© 2005 Printed in the U.S.A.
MODELS
E-60, E-60H
Question and Answer IconNeed help?

Do you have a question about the Meyer E-60 QUIK-LIFT and is the answer not in the manual?

Meyer E-60 QUIK-LIFT Specifications

General IconGeneral
ModelE-60 QUIK-LIFT
CategoryPortable Generator
Voltage120/240V
Frequency60 Hz
WheelsYes
Transfer Switch ReadyYes
Sound Level74 dBA at 23 ft
Warranty2 years

Summary

SECTION 0 - GENERAL INFORMATION AND MAINTENANCE

Unit Information and Maintenance Overview

Introduces general information, maintenance, and post-season maintenance topics.

Maintenance Topics

Covers general upkeep, cleaning, and electrical system checks.

Post-Season Maintenance Topics

Covers fluid replacement, filter maintenance, and rust protection.

Page 4 - Section 0 Continued

Model and Motor Identification

Details model identification, serial number location, and motor types.

General Maintenance and Cleanliness

Provides guidance on basic unit service, cleaning, and care.

Page 5 - Section 0 Continued

Vehicle Electrical System and Checks

Covers electrical system requirements and regular checks for the unit.

Fluid, Filters, and Corrosion Protection

Details hydraulic fluid, filter maintenance, and protection against rust.

SECTION 1 - GENERAL DESCRIPTION AND THEORY OF OPERATION

Unit Overview, Functions, and Components

Covers general description, theory of operation, functions, and unit components.

Page 7 - Section 1 Continued

Unit Description, Functions, and Control System

Details unit mechanism, functions, and the Electro-Touch control system.

Page 8 - Section 1 Continued

Raise Operation Wiring Diagram

Illustrates electrical connections for the raise function.

Page 9 - Section 1 Continued

Raise Flow Chart

Visualizes hydraulic fluid flow during the raise operation.

Page 10 - Section 1 Continued

Lower/Float Operation Wiring Diagram

Shows electrical connections for lowering and float functions.

Page 11 - Section 1 Continued

Lower/Float Flow Chart

Visualizes hydraulic fluid flow during lower and float operations.

Page 12 - Section 1 Continued

Angle Left Operation Wiring Diagram

Illustrates electrical connections for angling the plow to the left.

Page 13 - Section 1 Continued

Angle Left Flow Chart

Visualizes hydraulic fluid flow during the angle left operation.

Page 14 - Section 1 Continued

Angle Right Operation Wiring Diagram

Shows electrical connections for angling the plow to the right.

Page 15 - Section 1 Continued

Angle Right Flow Chart

Visualizes hydraulic fluid flow during the angle right operation.

Page 16 - Section 1 Continued

Motors, Pump, and Pressure Relief Valve

Describes motors, the hydraulic pump, and the pressure relief valve.

Page 17 - Section 1 Continued

Solenoid Valves Overview and Specific Functions

Explains solenoid valves, their components, and the roles of "A", "B", and "C" valves.

Page 18 - Section 1 Continued

Check Valves and Crossover Relief Valve

Explains the function of check valves and the crossover relief valve.

Page 19 - Section 1 Continued

Switches, Solenoid Switch, and Filters

Details control switches, solenoid switch, and unit filters.

SECTION 2 - DIAGNOSIS

Diagnostic Overview and Testing Tips

Covers general diagnostic information and essential testing procedures.

Troubleshooting Functional Issues

Provides guided steps for diagnosing common functional issues.

Page 21 - Section 2 Continued

Diagnostic Information and Testing Tips

Provides general diagnostic information and essential testing procedures.

Page 22 - Section 2 Continued

Snow Plow Will Not Raise Troubleshooting

Guides the user through diagnosing why the snow plow will not raise.

Page 23 - Section 2 Continued

Leak Down and Will Not Lower Troubleshooting

Guides diagnosis for leak down and failure to lower issues.

Page 24 - Section 2 Continued

Will Not Angle Left Troubleshooting

Guides the user through diagnosing why the snow plow will not angle left.

Page 25 - Section 2 Continued

Will Not Angle Right Troubleshooting

Guides the user through diagnosing why the snow plow will not angle right.

Page 26 - Section 2 Continued

Will Not Hold Angle Troubleshooting

Guides the user through diagnosing why the snow plow will not hold its angle.

SECTION 3 - REPAIR PROCEDURES

Parts, Components, and Tools

Includes parts list, exploded view, component info, and special tools.

Unit Disassembly and Reassembly Procedures

Covers procedures for taking apart and putting back together the main unit.

Component Repair Procedures

Details repair procedures for the pump, relief valve, and brushes.

Page 28 - Section 3 Continued

Quik-Lift Parts List Details

Provides a comprehensive list of parts for E-60 and E-60H models.

Page 29 - Section 3 Continued

Quik-Lift Exploded View Details

Offers a detailed visual breakdown of unit components.

Page 30 - Section 3 Continued

Unit Disassembly and Reassembly Guidelines

Provides guidelines and precautions for unit disassembly and reassembly.

Pump Shaft Seal Replacement Procedure

Details the procedure for replacing the pump shaft seal.

Page 31 - Section 3 Continued

Motor Removal Disassembly Steps

Illustrates steps for removing the motor from the unit.

Page 32 - Section 3 Continued

Pump Removal Disassembly Steps

Illustrates steps for removing the pump assembly from the unit.

Page 33 - Section 3 Continued

Filter Removal Disassembly Steps

Illustrates steps for removing the unit's filters.

Page 34 - Section 3 Continued

Adjustment Screw and Pressure Relief Removal Steps

Illustrates removing adjustment screws and pressure relief parts.

Page 35 - Section 3 Continued

"A" Cartridge Removal Disassembly Steps

Illustrates steps for removing the "A" Solenoid Cartridge.

Page 36 - Section 3 Continued

Pressure Relief, Coil, and "B" Cartridge Removal Steps

Illustrates removing pressure relief parts, coils, and "B" cartridge.

Page 37 - Section 3 Continued

"B" and "C" Cartridge Removal Disassembly Steps

Illustrates steps for removing "B" and "C" Solenoid Cartridges.

Page 38 - Section 3 Continued

"C" Cartridge, Pilot Valve, and Valve Body Removal Steps

Illustrates steps for removing "C" cartridge, pilot valve plug, and valve body.

Page 39 - Section 3 Continued

Pilot Valve, Spring, Ball, and Ram Extension Steps

Illustrates removing pilot valve parts and extending the ram.

Page 40 - Section 3 Continued

Top Cap, Ram/Cylinder, and Cylinder Tank Removal Steps

Illustrates removing the top cap, ram/cylinder, and cylinder tank.

REASSEMBLY ALL MODELS

Lift Cylinder O-ring and Stud Installation Steps

Illustrates installing the lift cylinder O-ring and studs.

Ram and Cylinder Reassembly Steps

Illustrates cleaning the ram and sliding the cylinder over it.

Page 42 - Reassembly Continued

Washer, Top Cap Seal, and Reservoir Reassembly Steps

Illustrates installing the washer, top cap seal, and reservoir.

CROSSOVER RELIEF VALVE DISASSEMBLY - ALL MODELS

Acorn Nut and Plug Removal Steps

Illustrates removing the acorn nut and plug from the crossover relief valve.

Plug, Adjusting Screw, Disc, and Spring Removal Steps

Illustrates removing the plug, adjusting screw, disc, and spring.

Page 44 - Crossover Relief Valve Disassembly Continued

Crossover Relief Valve Internal Part Removal Steps

Illustrates removing internal parts of the crossover relief valve.

CROSSOVER RELIEF VALVE REASSEMBLY - ALL MODELS

O-ring and Cage Reassembly Steps

Illustrates reinstalling O-rings and the cage into the valve.

Poppet and Bushing Assembly Steps

Illustrates assembling the poppet with bushing into the cage.

Page 46 - Crossover Relief Valve Reassembly Continued

Washer, Bushing, and Cage Assembly Steps

Illustrates assembling the washer, bushing, and cage with the poppet.

O-ring and Cage Assembly Steps

Illustrates sliding the O-ring and dropping the cage assembly.

Page 47 - Crossover Relief Valve Reassembly Continued

Washer and Spacer Reassembly Steps

Illustrates reassembling the washer and spacer.

Spring Guide and Spring Reassembly Steps

Illustrates reassembling the spring guide and spring.

Page 48 - Crossover Relief Valve Reassembly Continued

Plug, Adjusting Screw, Disc, and O-ring Reassembly Steps

Illustrates reassembling the plug, adjusting screw, disc, and O-ring.

Sump Base O-ring and P.A. Block Installation Steps

Illustrates installing O-rings in the sump base and the P.A. block assembly.

Page 49 - Reassembly Continued

Pressure Relief Valve and Adjustment Screw Installation Steps

Illustrates installing the pressure relief valve and adjustment screw.

Locator Pin and Pump Check Valve Installation Steps

Illustrates installing the locator pin and pump check valve.

Page 50 - Reassembly Continued

Pump Mounting Plate Installation Steps

Illustrates installing the pump mounting plate.

Pump Installation Steps

Illustrates installing the pump and torquing mounting bolts.

Page 51 - Reassembly Continued

Motor Mounting Cover Installation Steps

Illustrates installing the motor mounting cover.

Motor Installation Steps

Illustrates installing the motor and torquing cap screws.

Page 52 - Reassembly Continued

Motor Installation Variations Steps

Illustrates installing different motor types and torquing bolts.

Fenner Motor Cover Installation Steps

Illustrates installing the Fenner motor cover correctly.

BRUSH REPLACEMENT OF ISKRA MOTOR

Iskra Motor Brush Replacement Procedure

Details the procedure for replacing brushes on an Iskra motor.

BRUSH REPLACEMENT OF FENNER MOTOR

Fenner Motor Brush Replacement Procedure

Details the procedure for replacing brushes on a Fenner motor.

SPECIAL TOOLS

"B" and "C" Cartridge Tool Identification

Identifies the special tool required for "B" and "C" cartridges.

Pump Check Valve Tool Identification

Identifies the special tool for the pump check valve.

SECTION 4 - SPECIFICATIONS

Electrical Specifications

Lists voltage, current draw, and resistance for motors and solenoids.

Hydraulic Specifications

Lists pressure outputs for pumps and crossover relief valves.

Hydraulic Fluid Capacity Details

Details fluid capacity for E-60 and E-60H models.

Torque Specifications Details

Lists torque values for various fasteners and assemblies.

Related product manuals