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Meyer ELECTRO LIFT E-46 User Manual

Meyer ELECTRO LIFT E-46
56 pages
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FORM NO. 1-562-R16
October, 2005
Price: $4.25
ELECTRO LIFT
®
power units
service manual
MODELS
E-46, E-46H
E-47, E-47H
E-57, E-57H
Diamond Equipment
6 Angell Lane• Damariscotta, ME 04543-9720
Phone (207) 563-2227
www.diamondplow.com • email info@diamondplow.com
© 2005 Printed in the U.S.A.
Meyer Products Inc.
18513 Euclid Ave. • Cleveland, OH 44112-1084
Phone (216) 486-1313
email•warranty@meyerproducts.com
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Meyer ELECTRO LIFT E-46 Specifications

General IconGeneral
BrandMeyer
ModelELECTRO LIFT E-46
CategoryPortable Generator
LanguageEnglish

Summary

FOREWARD

SECTION 0 - GENERAL INFORMATION AND MAINTENANCE

GENERAL INFORMATION

Basic information about the Electro Lift® unit, including model and serial number identification.

MAINTENANCE

Details on general maintenance, cleanliness, and electrical system checks.

POST-SEASON MAINTENANCE

Procedures for post-season care, fluid replacement, and rust protection.

Model Identification

Details on identifying different Electro Lift® models and their features.

Motor Identification

How to identify the brand and type of motor used in the units.

Vehicle Electrical System

Requirements for the vehicle's electrical system for optimal unit performance.

Check Regularly

Items to regularly check for proper operation and safety.

SECTION 1 - GENERAL DESCRIPTION AND THEORY OF OPERATION

GENERAL DESCRIPTION

Overview of the Electro Lift® unit, its components, and capabilities.

THEORY OF OPERATION

Explains how the Electro Lift® unit functions in various operations.

FUNCTIONS

Describes the basic functions performed by different Electro Lift® models.

Models E-46 and E-46H

Specific functions for E-46 and E-46H models, focusing on lift and lower.

Models E-47, E-47H and E-57, E-57H

Specific functions for E-47/E-57 models, including angling.

ELECTRO LIFT® UNIT COMPONENTS

MOTORS

Details on the different types of motors used in Electro Lift® units.

HYDRAULIC PUMP

Explains the function and operation of the hydraulic pump.

PRESSURE RELIEF VALVE

Description and function of the pressure relief valve.

SOLENOID VALVES

Explains the purpose, components, and types of solenoid valves.

"A" Solenoid Valve

Details on the "A" solenoid valve and its function.

"B" Solenoid Valve

Details on the "B" solenoid valve and its function.

"C" Solenoid Valve

Details on the "C" solenoid valve and its function.

CHECK VALVES

Explains the function and types of check valves used in the system.

PILOT CHECK VALVE

Details on the pilot check valve and its functions.

CROSSOVER RELIEF VALVE

Explains the function of the crossover relief valve.

SWITCH (Models E-46 and E-46H)

Describes the single toggle switch for E-46/E-46H models.

SWITCHES (Power Angling Models)

Describes the control switches for power angling models.

SOLENOID SWITCH

Explains the function and operation of the solenoid switch.

FILTERS

Details the filter system used in Electro Lift® units for reliability.

SECTION 2 - DIAGNOSIS

GENERAL INFORMATION

Pre-troubleshooting checks and conditions required for accurate diagnosis.

TESTING TIPS

Important tips and techniques for testing Electro Lift® unit components.

"RAISE" Troubleshooting

Diagnostic flow chart for issues related to the raise function.

"LEAK DOWN” Troubleshooting

Diagnostic flow chart for problems where the unit leaks down.

"LOWER" Troubleshooting

Diagnostic flow chart for issues when the unit will not lower.

“ANGLE LEFT” Troubleshooting

Diagnostic flow chart for problems with the angle left function.

“ANGLE RIGHT” Troubleshooting

Diagnostic flow chart for problems with the angle right function.

“WILL NOT HOLD ANGLE” Troubleshooting

Diagnostic flow chart for issues where the angle is not held.

SECTION 3 - REPAIR PROCEDURES

GENERAL INFORMATION

Guidelines and precautions for unit disassembly and reassembly.

UNIT DISASSEMBLY AND REASSEMBLY

Step-by-step procedures for taking apart and reassembling the unit.

PUMP

Information related to the hydraulic pump, including shaft seal replacement.

Shaft Seal Replacement

Procedure for replacing the pump shaft seal.

ELECTRO LIFT® Exploded View

An exploded diagram of the Electro Lift® unit for parts identification.

Parts Breakdown

A list of all parts for the Electro Lift® units.

Disassembly Photos

Visual guide for disassembling various Electro Lift® components.

Reassembly Photos

Visual guide for reassembling various Electro Lift® components.

CROSSOVER RELIEF VALVE

Information regarding the crossover relief valve.

BRUSH REPLACEMENT

Procedures for replacing motor brushes.

VALVE CARTRIDGES “A”, “B” & “C”

Details on servicing the "A", "B", and "C" valve cartridges.

PARTS LIST

A detailed list of all available parts for the Electro Lift® units.

DISASSEMBLY - ALL MODELS

Step-by-step visual guide for disassembling all Electro Lift® models.

DISASSEMBLY - E-47 and E-57 MODELS

Specific disassembly steps for E-47 and E-57 models.

DISASSEMBLY - E-47 & E-57 MODELS

Further disassembly steps for E-47 and E-57 models.

REASSEMBLY - ALL MODELS

Step-by-step visual guide for reassembling all Electro Lift® models.

CROSSOVER RELIEF VALVE DISASSEMBLY

Procedure for disassembling the crossover relief valve.

CROSSOVER RELIEF VALVE REASSEMBLY

Procedure for reassembling the crossover relief valve.

BRUSH REPLACEMENT OF AMERICAN BOSCH MOTOR

Step-by-step instructions for replacing brushes on the American Bosch motor.

BRUSH REPLACEMENT OF ISKRA MOTOR

Instructions for replacing brushes on the Iskra motor.

American Bosch Brush Replacement

Detailed steps for American Bosch motor brush replacement.

Iskra Brush Replacement

Detailed steps for Iskra motor brush replacement.

VALVE CARTRIDGES “A”, “B” and “C”

Details on disassembling and servicing the "A", "B", and "C" valve cartridges.

SPECIAL TOOLS

"B" and "C" Cartridge Tool

Details on the specific tool required for "B" and "C" cartridge removal.

Crossover Relief Valve

Information on the tool used for crossover relief valve adjustment.

Brush holder tool for American Bosch Motor

Information about the specialized tool for American Bosch motor brush replacement.

SPECIFICATIONS

ELECTRICAL SPECIFICATIONS

Electrical ratings and parameters for motors, switches, and solenoids.

MOTOR

Specific electrical details and operating parameters for the unit's motors.

SOLENOID SWITCH

Electrical specifications relevant to the solenoid switch.

HYDRAULIC SPECIFICATIONS

Pressure output, capacity, and fluid specifications for the hydraulic system.

TORQUE SPECIFICATIONS

Recommended torque values for various fasteners and assembly points.

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