EasyManua.ls Logo

MFJ Enterprises Versa-Tuner II User Manual

MFJ Enterprises Versa-Tuner II
36 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
INSTRUCTION MANUAL
CAUTION: Read All Instructions Before Operating Equipment
MFJ ENTERPRISES, INC.
300 Industrial Park Road
Starkville, MS 39759 USA
Tel: 662-323-5869 Fax: 662-323-6551
COPYRIGHT 2013 MFJ ENTERPRISES, INC.
C
Model MFJ-941EK
VERSION 1A
Question and Answer IconNeed help?

Do you have a question about the MFJ Enterprises Versa-Tuner II and is the answer not in the manual?

MFJ Enterprises Versa-Tuner II Specifications

General IconGeneral
TypeManual Antenna Tuner
Frequency Range1.8-30 MHz
Input Impedance50 Ohms
MeterCross-Needle SWR/Wattmeter
Tuning StepsContinuous
ConnectorsSO-239
Power Handling300 W PEP
Tuning ElementsVariable capacitors and inductors

Summary

Instruction Manual Overview

Disclaimer and Feedback

Customer Feedback and Reporting

Information on reporting errors or suggestions for improvements to MFJ Enterprises.

Introduction to the MFJ-941EK

General Information

Overview of the MFJ-941EK kit and its four basic station accessory functions.

Preparation and Tools Required

Preparation steps and a list of tools required for kit assembly.

MFJ-941EK Kit Parts Inventory

Parts Identification Guide

Guide to identifying and verifying all kit components for the MFJ-941EK.

Inventory of Kit Components

Hardware Bag Itemization

Detailed list of screws, nuts, washers, and other hardware found in the hardware bag.

Inventory of PC Board Components

PC Board Component Listing

List of resistors, capacitors, diodes, and wires for the printed circuit board.

Inventory of Major Components

Major Component Identification

Inventory of major components like chassis, meter, connectors, and switches.

Construction - Assembly Steps

Assembly Instruction Key Terms

Explanation of terms like Find, Identify, Install, and Solder used in assembly steps.

PC Board Assembly - Initial Steps

Step-by-step guide for assembling components onto the printed circuit board.

Construction - Circuit Board

PC Board Assembly - Capacitors and Diodes

Continuation of PC board component installation, including capacitors and diodes.

Diode Installation Orientation

Proper placement and polarity for Schottky diodes (D1 and D2).

Construction - Circuit Board Wiring

PC Board Assembly - Transformer and Choke

Continued assembly of the circuit board, including the SWR transformer and RF choke.

SWR Transformer Assembly

Detailed steps for building the SWR transformer T2 using provided parts.

Construction - PC Board Wiring

PC Board Assembly - Final Connections

Final steps for PC board assembly, including buss wire connections.

SW4 Tab Wiring Connection

Diagram and instructions for connecting buss wire to the SW4 switch tab.

Construction - Chassis Mounting

Chassis PC Board Mounting

Mounting the assembled circuit board onto the chassis using spacers.

Rear Panel Connector Installation

Installing coaxial connectors (SO-239) on the rear panel.

Construction - Rear Panel

Rear Panel Connector and Ground Post

Continued installation of rear panel connectors and the ground post assembly.

Ground Post Assembly Steps

Detailed steps for mounting the ground post assembly securely.

Construction - Balun Installation

Ground Post Assembly Continuation

Continuation of ground post installation with terminal posts.

4:1 Balun Component Mounting

Step-by-step guide for mounting the 4:1 balun transformer on the chassis.

Construction - Meter and Balun

Balun Transformer Mounting Details

Detailed instructions for securing the balun transformer assembly.

SWR Meter Assembly and Mounting

Steps for mounting the SWR meter and its associated bracket.

Construction - Meter Wiring

SWR Meter Wiring and Installation

Detailed guide for mounting the meter and connecting its wiring.

Construction - Capacitors

Tuning Capacitor Mounting

Mounting the transmitter and antenna tuning capacitors with washers and nuts.

Construction - Capacitor Mounting

Tuning Capacitor Mounting Details

Continuation of capacitor mounting, securing with washers and control nuts.

Construction - Coil and Wiring

Coil and Capacitor Wiring Details

Detailed wiring instructions for the tapped coil and tuning capacitors.

Antenna Selector Switch Assembly

Steps for assembling the antenna selector switch shaft and coupler.

Construction - Final Assembly

Antenna Selector Switch and Knobs

Continuation of antenna selector assembly and final control knob installation.

Final Control Knob Installation

Installing remaining knobs for transmitter, antenna, and inductor controls.

Construction - Switch Alignment

Antenna Selector Switch Alignment

Aligning switches and installing pushbuttons and knobs on the front panel.

Testing - Pre-Test Checks

Pre-Testing Inspection Checklist

Essential checks before performing calibration and operational tests.

Meter Lamp Functionality Test

Procedure to verify the functionality of the SWR/Wattmeter lamp.

Testing - Component Checks

Antenna Selector Continuity Test

Verifying continuity for each position of the antenna selector switch.

4:1 Balun DC Continuity Check

Checking DC continuity of the 4:1 balun for proper connection.

SWR/Wattmeter Calibration Procedure

Calibrating the SWR/Wattmeter using reference standards and trimpots.

Testing - Power Calibration

Forward Power Calibration and Bridge Null

Calibrating the forward power reading and nulling reflected power.

Testing - Reflected Power

Reflected Power Calibration

Calibrating the reflected power reading using appropriate settings.

T-Network Functionality Verification

Verifying the functionality of the T-network tuner components.

Testing - Balanced Line and Cover

Balanced Line Load Testing

Testing the 4:1 balun's performance with a balanced line load.

Chassis Cover Installation

Final step of attaching the tuner's chassis cover after successful testing.

Troubleshooting Common Issues

Antenna Selector Troubleshooting

Troubleshooting problems related to antenna selector switching and shaft coupler.

SWR/Power Meter Troubleshooting

Troubleshooting problems with the SWR/Power meter, lamp, or pushbuttons.

Technical Assistance - Component Issues

T-Network Circuitry Troubleshooting

Diagnosing issues with the T-network, inductor, and variable capacitors.

Balun Component Troubleshooting

Checking the balun for damage or incorrect installation.

Technical Assistance - Support

MFJ Technical Support Contact Information

Information on how to contact MFJ technical service for assistance.

Operating Instructions - Setup

General Station Installation

Recommendations for installing the tuner in a station setup for optimal access.

Dummy Load for PA Tuning

Using the dummy load feature for tuning a tunable PA stage.

Operating Instructions - Meter

Using the SWR/Wattmeter

How to use the built-in meter for power and SWR measurements.

Antenna Selector Switch Functions

Functions of the antenna selector for switching RF paths and antennas.

Operating Instructions - T-Network

T-Network Tuning Method

Method for tuning the T-network using inductor and capacitor controls for impedance matching.

Operating Instructions - Balun

4:1 Balun Usage Guide

How to use the 4:1 balun for balanced line connections and impedance transformation.

Operating Instructions - Antenna Systems

Antenna System Troubleshooting Tips

Tips for resolving matching issues with specific antenna systems and feedlines.

MFJ-941EK Circuit Schematic

Detailed Schematic Diagram

Detailed circuit diagram of the MFJ-941EK Tuner Kit, showing all components.

Full 12 Month Product Warranty

Warranty Terms and Conditions

Details of the product warranty, coverage, claims process, and limitations.