EasyManua.ls Logo

MFJ MFJ-9420 - User Manual

MFJ MFJ-9420
9 pages
Print Icon
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Loading...
Congratulations on your choice of the MFJ-9420 20-Meter
transceiver. The MFJ-9420 is specially designed to deliver
performance you never thought possible from a low power radio.
Please read this manual carefully before attempting to operate
your new radio.
FEATURES
The MFJ-9420 is an easy-to-operate,"back to basics" radio. Operate the unit with ease in minutes!
Quiet DBM front end and lots of overall gain for great sensitivity. If the signal is there, you'll hear it!
Adjust the tuner or aim the beam with pin-point accuracy. A calibrated analog S meter measures even the
smallest variations in signal strength. The meter also monitors your speech processing level on transmit.
Sharp ladder filter cuts adjacent chatter and focuses transmitter power where you need it most for great
selectivity.
Effortless tuning with custom manufactured 8:1 reduction drive ball bearing VFO tuning capacitor provides
smooth and stable VFO.
Big audio and powerful AF output even in noisy locations from a special Philips BTL audio chip and
rugged 3" speaker.
Full time RF speech processing commands speech cuts through QRM and competes with radios running
far more power. Compare with your 100-watt rig. You'll be amazed by the signal reports!
Packs the same punch as 50-Watt radios without the heavy 10 Amp power supply! Designed to run on
NiCd's or the ultra light MFJ 4110 ac wall adapter supply.
Rugged Motorola PA transmitter runs cool, and tolerates 3:1 VSWR accidentally opened feedlines or
feedline shorts.
Conservative design, with a premium plate through pc board, quality components, handsome brushed
aluminum panel, and a tough vinyl clad case ensure years of dependable service.
Available CW adapter board installs and lets you jump
to the low end to work CW.
Semi-break in keying and sidetone.
At home or on the go, you'll enjoy countless hours operating the MFJ-9420. Best of all, it's fully backed by
MFJ's exclusive "No Matter What" 1 year guarantee. If it breaks, we'll take care of it!
You'll need three things to get your MFJ-9420 on the air fast:
12 14 Volt 2 Amp Power Source.
600 Ohm Dynamic PTT Microphone
20 Meter Antenna
1. POWER SUPPLY: The MFJ 4114 AC/NiCd Portable Power Pack or
MFJ-4110 ac Wall adapter. Supply are specially designed to run
the MFJ-9420. You may also use any 13.8 Volt supply or 10-cell
NiCd pack as long as it delivers 2 A on peaks (12 Volt supplies
will work fine but at reduced RF output). Use a 5.5mm OD x
Question and Answer IconNeed help?

Do you have a question about the MFJ MFJ-9420 and is the answer not in the manual?

Summary

REAR PANEL CONTROLS

CONNECTORS AND GAIN CONTROL

Details power, antenna jacks, mic gain, CW adapt, and key inputs.

FRONT PANEL CONTROLS AND INDICATORS

OPERATIONAL CONTROLS AND INDICATORS

Covers meter, power switch, mic jack, tuning, XMIT/PWR LEDs, volume.

TROUBLESHOOTING

POWER AND SIGNAL ISSUES

Covers problems with powering up, receiving signals, and transmission.

PERFORMANCE AND FREQUENCY ISSUES

Addresses erratic transmit, AGC/S-meter, and frequency drift problems.

TRANSMIT AUDIO AND CARRIER PROBLEMS

Deals with poor carrier suppression, low transmit audio, and transmit audio noise.

FIELD ALIGNMENT PROCEDURES

SPECIAL TOOLS, PARTS, TEST EQUIPMENT

Lists necessary tools, parts, and test equipment for alignment.

INITIAL TEST SET UP

Outlines the initial steps for setting up the transceiver for testing.

VOLTAGE CHECKS AND ADJUSTMENTS

Details voltage checks and necessary adjustments for proper operation.

VFO CALIBRATION

Provides steps for calibrating the Voltage Controlled Oscillator (VFO) frequency.

BFO FREQUENCY CHECK AND ALIGNMENT

Covers checking and aligning the Beat Frequency Oscillator (BFO).

CARRIER NULL

Describes the procedure for nulling the carrier signal.

RECEIVER SENSITIVITY CHECK

Details how to check and optimize receiver sensitivity.

TRANSMITTER BANDPASS FILTER AND COMPRESSOR ALIGNMENT

Covers alignment of transmitter filters and speech processor.

Summary

REAR PANEL CONTROLS

CONNECTORS AND GAIN CONTROL

Details power, antenna jacks, mic gain, CW adapt, and key inputs.

FRONT PANEL CONTROLS AND INDICATORS

OPERATIONAL CONTROLS AND INDICATORS

Covers meter, power switch, mic jack, tuning, XMIT/PWR LEDs, volume.

TROUBLESHOOTING

POWER AND SIGNAL ISSUES

Covers problems with powering up, receiving signals, and transmission.

PERFORMANCE AND FREQUENCY ISSUES

Addresses erratic transmit, AGC/S-meter, and frequency drift problems.

TRANSMIT AUDIO AND CARRIER PROBLEMS

Deals with poor carrier suppression, low transmit audio, and transmit audio noise.

FIELD ALIGNMENT PROCEDURES

SPECIAL TOOLS, PARTS, TEST EQUIPMENT

Lists necessary tools, parts, and test equipment for alignment.

INITIAL TEST SET UP

Outlines the initial steps for setting up the transceiver for testing.

VOLTAGE CHECKS AND ADJUSTMENTS

Details voltage checks and necessary adjustments for proper operation.

VFO CALIBRATION

Provides steps for calibrating the Voltage Controlled Oscillator (VFO) frequency.

BFO FREQUENCY CHECK AND ALIGNMENT

Covers checking and aligning the Beat Frequency Oscillator (BFO).

CARRIER NULL

Describes the procedure for nulling the carrier signal.

RECEIVER SENSITIVITY CHECK

Details how to check and optimize receiver sensitivity.

TRANSMITTER BANDPASS FILTER AND COMPRESSOR ALIGNMENT

Covers alignment of transmitter filters and speech processor.

Overview

The MFJ-9420 is a 20-Meter transceiver designed for efficient low-power radio operation, emphasizing ease of use and a "back to basics" approach. It allows users to operate the unit with minimal setup time.

Function Description

The MFJ-9420 serves as a complete transceiver for the 20-meter band, capable of both transmitting and receiving signals. Its core function is to provide reliable communication for amateur radio enthusiasts, particularly those interested in low-power (QRP) operation. The device incorporates a speech processor that enhances the clarity and punch of transmitted audio, allowing it to compete effectively with higher-powered radios, even in noisy conditions. This speech processing is designed to make signals cut through QRM (man-made noise) and be heard clearly.

The transceiver features a quiet DBM (Double Balanced Mixer) front end and ample overall gain, contributing to its excellent sensitivity. This means that even weak signals can be detected and heard. A sharp ladder filter is integrated to cut down on adjacent channel interference, focusing the transmitter's power and improving selectivity.

For tuning, the MFJ-9420 utilizes a custom-manufactured 8:1 reduction drive ball bearing VFO (Variable Frequency Oscillator) tuning capacitor, which provides smooth and stable frequency adjustment. An analog S meter is included to measure signal strength, allowing for precise antenna tuning or beam aiming. This meter also monitors the speech processing level during transmission.

The device is designed to be highly portable, capable of running on NiCd batteries or an ultra-light AC wall adapter supply, eliminating the need for a heavy 10 Amp power supply often associated with 50-Watt radios. Its rugged Motorola PA (Power Amplifier) transmitter is built to run cool and tolerate a 3:1 VSWR (Voltage Standing Wave Ratio), even with accidentally opened or shorted feedlines.

For CW (Continuous Wave) operation, an optional CW adapter board can be installed, allowing users to access the lower end of the band for Morse code communication. The transceiver also supports semi-break-in keying and includes a sidetone feature.

Usage Features

Operating the MFJ-9420 is straightforward. To get started, users need a 12-14 Volt, 2 Amp power source, a 600 Ohm dynamic PTT (Push-To-Talk) microphone, and a 20-meter antenna. The MFJ-4114 AC/NiCd Portable Power Pack or MFJ-4110 AC Wall adapter are specifically designed for this radio, though any filtered DC power source meeting the voltage and current requirements can be used. It's crucial to ensure the positive terminal is connected to the center pin of the 5.5mm OD, 2.1mm ID coaxial power plug.

For microphones, the MFJ-9420's speech processor circuit is optimized for 600 Ohm dynamic microphones, such as the MFJ-290. Other suitable 600 Ohm desk or hand mics can be used by installing a 5-pin DIN plug. A critical warning is to never use an amplified microphone, as the transceiver's speech processor already provides very high gain, and an amplified mic could cause severe distortion.

Regarding antennas, the MFJ-9420 works best with 20-meter antennas exhibiting a VSWR of 3:1 or less. This includes home station antennas, portable dipoles like the MFJ-1772, or non-resonant wires used with a tuner such as the MFJ-971. Users are advised to avoid antennas with unknown or high VSWR, as the PA is not protected by high VSWR shutdown circuitry, and such conditions could lead to out-of-band parasitics. When using an antenna tuner, it's recommended to "rough tune" for maximum receiver sensitivity using incoming signals and the S meter before activating the CARRIER switch for final adjustment.

The operating procedure involves connecting the microphone, power source, and antenna, then turning the VOLUME control fully counter-clockwise before pressing the ON switch. The PWR indicator should light up. The VOLUME is then adjusted for a comfortable listening level. For transmitting, the microphone's PTT switch is pressed, and the user speaks at a normal conversational level, holding the mic about 2 inches from the mouth. The potent speech processor will pick up the voice at full intensity, so shouting or "close talking" into the microphone should be avoided to prevent overloading the processing circuit and hurting signal intelligibility. The S meter should deflect about half-scale during speech, though this may vary with antenna load.

The analog VFO tuning dial covers 14.150-14.350 MHz (or 14.000-14.100 MHz with the CW adapter). While calibrated at the factory, its analog nature means it may have some inaccuracy compared to digital readouts. Users are encouraged to periodically check the VFO dial with a digital transceiver or counter to confirm band edge locations and to avoid transmitting on the margins of their allocation unless certain of being "in band" to comply with FCC rules.

The MFJ-9420 is designed for optimal performance with lightweight, constant current power sources like NiCd cells or the MFJ wall adapter AC supply.

Maintenance Features

The MFJ-9420 is built with conservative design principles, featuring a premium plate-through PC board, quality components, a handsome brushed aluminum panel, and a tough vinyl-clad case, all contributing to years of dependable service.

For troubleshooting, a series of checks are provided to help users diagnose common issues before contacting customer service. These include verifying power supply integrity (plug, wire, battery, fuse), antenna connection and condition, microphone and connector functionality, and SWR levels. If the radio drifts in frequency, environmental factors like direct sunlight, hot surfaces, cold drafts, or rapid temperature changes (condensation) should be considered.

For poor carrier suppression, users are advised to check if the radio was exposed to extreme cold-to-warm transitions, rough handling, or shock. To null the carrier, the mic pin 4 should be shorted to ground, and pin 3 grounded to key the radio. Then, R36 and T3 are adjusted for minimum carrier while monitoring with a second receiver.

Low transmit audio issues might stem from using a non-600 Ohm dynamic mic or having the MIC GAIN set too low. Conversely, noise on transmit audio could be due to the MIC GAIN being set too high in a noisy room or the mic being too close to a power transformer or motor.

If these initial checks do not resolve the problem, or if the user is not comfortable making prescribed adjustments, MFJ customer service is available. The product is backed by MFJ's "No Matter What" 1-year guarantee, ensuring repairs if it breaks. After the guarantee period, technicians are still available to help maintain the rig.

Field alignment procedures are also detailed for advanced users, requiring specific tools like an AC power supply, voltmeter, non-inductive alignment tool kit, frequency counter, wattmeter with a dummy load, and a signal generator or weak signal source. These procedures cover initial test setup, voltage checks and adjustments (for regulator and AGC), VFO calibration, BFO frequency check and alignment, and carrier null. A DC voltage chart is provided for troubleshooting, listing typical DC voltages at key test points (Vcc, TP1, TP2) and integrated circuit pins for both RX and TX modes. This allows for detailed diagnosis of circuit performance.

The manual also emphasizes antenna grooming as a maintenance aspect, recommending inspection and cleaning of traps and contacting surfaces, replacement of corroded hardware and dirty connectors, and retuning for minimum SWR. Raising wire dipoles high and clear, and adding radials for multiband verticals, are suggested for optimal performance.

MFJ MFJ-9420 Specifications

General IconGeneral
Dimensions6.25 x 2.5 x 6.5 inches
Weight2.5 lbs
Frequency Range14.000 - 14.350 MHz
ModesCW, SSB
TypeQRP
Voltage12 VDC
Power Supply12 VDC