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G 863
Miele G 863 User Manual
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Technical Information
79
G 600/G 800
6.5
Wiring Diagrams – General Information
1
Electronic assembly (circuit boards)
2
Molex plug connectors (framed b
y dotted lines)
3
“Current path”; used to identif
y the locati
on of the component alon
g a numbered line.
(Example: Water inlet valve Y2 is positioned
at current path 22.)
4
Wiring diagram number a
nd applicable mode
l number(s)
G
Programming mode
functions/options
Service mode 2
functions/options
1
2
3
4
78
80
Table of Contents
Default Chapter
2
Table of Contents
2
1 Construction and Design
12
Appliance Overview
12
Typical Integrated Model
12
Figure 1-1: Overview of Typical Integrated Model
12
Typical Fully Integrated Model
13
Control Panels
13
Novotronic
13
Figure 1-2: Overview of Typical Fully Integrated Model
13
Touchtronic
14
Incognito
14
Types of Dishwashers
14
Pre-Finished
14
Figure 1-3: Novotronic Control Panel (G 841 Shown)
14
Figure 1-4: Touchtronic Control Panels (G 832 Shown)
14
Figure 1-5: Incognito Control Panels (G 818 Shown)
14
Integrated
15
Fully Integrated
15
Figure 1-6: Pre-Finished Dishwasher
15
Figure 1-7: Integrated Dishwasher
15
Technical Data
16
Dishwasher Width - Full-Size/Slimline
16
Dishwasher Heights - 600/800 Series
16
Figure 1-8: Fully Integrated Dishwasher
16
Figure 1-9: Dishwasher Widths
16
Figure 1-10: Dishwasher Heights
16
Summary of Dimensions
17
Electrical Information
17
Hard-Wired Electrical Connection
17
Table 1-1: Summary of Dimensions
17
Plumbing Connections
18
Drain Connection
18
Intake Connection
18
Data Tag
18
Figure 1-11: Data Tag Location
18
Figure 1-12: Data Tag Information
18
Layout of Components
19
Novotronic and Touchtronic Series
19
Figure 1-13: Component Overview - Novotronic & Touchtronic Series
19
Incognito Series
20
Figure 1-14: Component Overview - Incognito (VI) Series
20
2 Installation
21
3 Commissioning and Operation
22
Door Handle and Door Lock (Novotronic/Touchtronic Series)
22
Closing the Dishwasher Door
22
Child Safety Lock
22
Figure 3-1: Door Handle and Door Lock (Novotronic/Touchtronic)
22
Figure 3-2: Child Safety Lock
22
Water Softener
23
Water Softener Salt
23
General Operation
23
Novotronic Series
23
Figure 3-3: Filling the Salt Container
23
Touchtronic Series
24
Incognito Series
24
4 Description of Function
24
Cabinet Construction
24
Fan Assembly (Machines Equipped W/Turbothermic Fan)
24
PTC Release Element (Machines Equipped W/Turbothermic Fan)
25
Combination Dispenser
25
Construction
25
Dispensing
25
Figure 4-1: Dispenser Assembly
25
Table 4-1: Detergent Quantity in Combination Dispensers C2.06 and C2.09
25
Heaters
26
Wash Cavity Heater Element
26
Figure 4-2: Cavity-Style Heater Element
26
Table 4-2: Rinse Aid Dispensing (Combination Dispensers C2.06 and C2.09)
26
Flow-Through Heater
27
Figure 4-3: Flow-Through Heater Element
27
Heater Circuit Operation
28
Pulsed Heating - Operation
28
Figure 4-4: Heater Circuit
28
Table 4-3: Flow-Through Heater Electrical Data
28
Temperature Protection
29
Static Drying
29
Spray Arms
29
Filter Assembly
29
Table 4-4: Spray Arm Rotation Speeds
29
Water Intake - Technical Data
30
Waterproof System (WPS)
30
Figure 4-5: Filter Assembly
30
Table 4-5: Waterproof System Data
30
Table 4-6: Flow Restrictor Data
30
Table 4-7: Water Inlet Mixer Data
30
Figure 4-6: Waterproof System Connection
31
Figure 4-7: Waterproof System Circuit - Normal Operating Position
32
Figure 4-8: WPS Circuit - Water in Drip Pan Activates Float Switch B8/3
32
Flow Meter - Operation
33
Water Intake
33
Water Mixing
33
External Flow Meter
33
Figure 4-9: Flow Meter Assembly Components (External Flow Meter Shown)
33
Figure 4-10: Water Intake System with Integrated Flow Meter
34
Figure 4-11: Water Hardness Selector
34
Integrated Flow Meter
35
Figure 4-12: Water Path with Integrated Flow Meter
35
Operating Solenoid Valve (Y5) (Plus Models Only)
36
Figure 4-13: Water Inlet Mixer
36
Electronically Controlled Water Hardness (EGS)
37
Water Softener
37
Figure 4-14: Water Hardness Mixer Solenoid
37
Figure 4-15: Water Softener
38
Reactivation
38
Reactivation Cycles
38
Condenser Drying (UKT)
39
Operation
39
Technical Data
39
Control Valve
39
Table 4-8: Reactivation Cycle Timing
39
Drain Pump, Circulation Pump
40
Figure 4-16: Condenser Drying System Components
40
Figure 4-17: Control Valve Y6
40
Heater Level Switch (Heater Pressure Switch)
41
Table 4-9: Circulation and Drain Pump Data
41
Level Switch (Intake Overflow)
42
Figure 4-18: Heater Pressure Switch - Contact Positions and Current Paths
42
Temperature Sensor
43
Figure 4-19: Water Intake/Level Switch Circuit
43
Top solo Valve
44
Figure 4-20: Circulation Pump, Highlighting Components for the Top solo Feature
44
Table 4-10: Temperature Sensor R30 Resistance Values
44
Turbidity Sensor (ECO Sensor)
45
Electronic - Power Outputs
45
Figure 4-21: Turbidity Sensor (ECO Sensor)
45
Electronic Modes
46
Programming Mode
46
Table 4-11: Activation of Components
46
Programming after Replacing the Electronic
46
5 Service and Maintenance
47
Locking Plate Adjustment
47
Door Seal Replacement
47
Figure 5-1: Locking Plate
47
Side Panel Removal
48
Figure 5-2: Seal Install Guide
48
Figure 5-3: Side Panel Removal
48
Spring Bracket Replacement
49
Cover Plate Removal
49
Figure 5-4: Side View, Door with Basket
49
Connecting Strip Removal
50
Basket Support Roller Replacement
50
Figure 5-5: Cover Plate
50
Figure 5-6: Toekick Area with Connecting Strip
50
Figure 5-7: Basket Guide
51
Figure 5-8: Clip with Bolt
51
Removing the Combination Dispenser
52
Figure 5-9: Basket Guide Stopper
52
Figure 5-10: Stopper Removal
52
Turbothermic Fan Removal
53
Door Panel (Outer and Inner) Removal
53
Figure 5-11: Combination Dispenser Removal
53
Figure 5-12: Turbothermic Fan Removal
53
Cable Holder Removal
54
Figure 5-13: Inner Door Panel Removal
54
Figure 5-14: Cable Holder Removal
54
Lock/Handle Assembly Removal
55
Door Hinge Removal
55
Figure 5-15: Lock Removal
55
Door Tension Adjustment
56
Top Spray Arm Removal
56
Figure 5-16: Hinge Removal
56
Figure 5-17: Door Tension Adjustment Screw
56
Middle Spray Arm Removal
57
Bottom Spray Arm Removal
57
Top Spray Arm Feed Pipe Removal
57
Middle Spray Arm Cover Removal
57
Figure 5-18: Middle Spray Arm Cover Removal
57
Middle Spray Arm Feed Pipe Removal
58
Flow-Through Heater Removal
58
Figure 5-19: Flow-Through Heater Assembly
58
Temperature Limiter Replacement
59
Microfine Filter Replacement
59
Figure 5-20: Microfine Filter Replacement
59
Waterproof System (WPS) Removal
60
Waterproof System (WPS) Restrictor Replacement
60
Figure 5-21: Pressing and Locking the Filter Assembly
60
Figure 5-22: Tilting the Flow Restrictor
60
Water Inlet (Diverter) Removal
61
Figure 5-23: Removing the Flow Restrictor
61
Figure 5-24: Water Inlet Removal
61
Water Softener Operational Check
62
Water Softener Assembly Removal
62
Drip Pan Removal
63
Float Switch Housing Removal
63
Float Switch (B8/3) Removal
63
Steam Condenser Removal
63
Figure 5-25: Float Switch Housing
63
Control Valve (Y6) Removal
64
Temperature Sensor (NTC) Removal
64
Circulation Pump (M6) Removal
64
Figure 5-26: Steam Condenser Components
64
Circulation Pump Partition and Impeller Replacement
65
Figure 5-27: Circulation Pump Removal
65
Circulation Pump Housing Replacement
66
Circulation Pump Release with Tool
66
Figure 5-28: Circulation Pump Components
66
Figure 5-29: Sliding the Circulation Pump Tool into the Circulation Pump Intake Opening
66
Heater Pressure Switch (B1/10) Removal
67
Figure 5-30: Engaging the Prongs in the Circulation Pump Impeller
67
Figure 5-31: Turning the Circulation Pump Tool
67
Drain Pump (M8) Removal
68
Top solo Valve Removal
68
Figure 5-32: Heater Pressure Switch and Circulation Pump
68
Figure 5-33: Drain Pump Removal
68
Overflow Level Switch Removal
69
Sump Removal
69
Figure 5-34: Top solo Valve on Circulation Pump
69
Figure 5-35: Releasing the Overflow Level Switch from the Connecting Strip
69
Turbidity Sensor Calibration
70
Figure 5-36: Self-Tensioning Sump Clamp
70
Figure 5-37: Non-Self-Tensioning Sump Clamp; Tighten to a Gap of 22Mm
70
Turbidity Sensor Removal
71
Fully Integrated (VI) Control Panel Removal
71
Novotronic and Touchtronic Control Panel Removal
71
Figure 5-38: Fully Integrated (VI) Control Panel
71
Mounting Bracket Removal
72
Figure 5-39: Control Panel (Novotronic and Touchtronic)
72
Heater Relay and Power Relay Removal
73
Figure 5-40: Removing the Mounting Bracket
73
6 Fault Diagnosis
74
General Information
74
Programming and Service Mode Features
74
Water Hardness Programming
74
Drying Options (as Applicable)
74
Water Intake Duration
74
Buzzer (as Applicable)
74
Fault Code Retrieval
74
Increase Temperature
74
With or Without Water Softener
75
2Nd Interim Rinse
75
Width of Machine (as Applicable)
75
Flow Meter Count
75
Operating Hours
75
Programming/Service Mode Access Procedures (Model-Specific)
75
Timing Charts - General Information
76
Wiring Diagrams - General Information
79
Timing Charts and Wiring Diagrams (Model-Specific)
80
Fault Repair
80
Door Does Not Close Correctly
80
Excess Foaming
80
Detergent Not Released
80
Water Leaks from the Turbothermic Fan Grille
80
Poor Drying Results
80
No Drying, or Drying too Slow
81
Water Not Heating
81
Circulation Pump Does Not Start
81
Programming and Service Modes
82
Novotronic Models
82
G 841, G 841 Plus, G 842
82
Programming Mode
82
Table 6-1: G 841, G 841 Plus, G 842 Programming Flow Chart
82
Checking the Water Hardness Level
83
Service Mode 1
83
Setting the Water Hardness
83
Table 6-2: G 841, G 841 Plus, G 842 Programming Functions
83
Table 6-3: G 841, G 841 Plus, G 842 Water Hardness Chart
83
Service Mode 2
84
Table 6-4: G 841, G 841 Plus, G 842 Service Mode 2 Functions
84
Test Program
84
Accessing Fault Codes
85
Deleting Stored Fault Codes
85
Program Index
85
Table 6-5: G 841, G 841 Plus, G 842 Fault Code Chart
85
Table 6-6: G 841, G 841 Plus, G 842 Program Indices
85
G 848
86
Programming Mode
86
Table 6-7: G 848 Programming Flow Chart
86
Table 6-8: G 848 Programming Functions
86
Checking the Water Hardness Level
87
Service Mode 1
87
Setting the Water Hardness
87
Table 6-9: G 848 Water Hardness Chart
87
Test Program
87
Accessing Fault Codes
88
Service Mode 2
88
Table 6-10: G 848 Service Mode 2 Functions
88
Deleting Stored Fault Codes
89
Program Index
89
G 811, G 851, G 851 Plus, G 856, G 856 Plus
89
Table 6-11: G 848 Fault Code Chart
89
Table 6-12: G 848 Program Indices
89
Programming Mode
90
Setting the Water Hardness
90
Table 6-13: G 811, G 851, G 851 Plus, G 856, G 856 Plus Programming Flow Chart
90
Table 6-14: G 811, G 851, G 851 Plus, G 856, G 856 Plus Programming Functions
90
Checking the Water Hardness Level
91
Service Mode 1
91
Service Mode 2
91
Table 6-15: G 811, G 851, G 851 Plus, G 856, G 856 Plus Water Hardness Chart
91
Test Program
91
Accessing Fault Codes
92
Table 6-16: G 811, G 851, G 851 Plus, G 856, G 856 Plus Service Mode 2 Functions
92
Table 6-17: G 811, G 851, G 851 Plus, G 856, G 856 Plus Fault Code Chart
92
Deleting Stored Fault Codes
93
Program Index
93
G 680, G 880
93
Programming Mode
93
Table 6-18: G 811, G 851, G 851 Plus, G 856, G 856 Plus Program Indices
93
Table 6-19: G 680, G 880 Programming Flow Chart
93
Setting the Water Hardness
94
Table 6-20: G 680, G 880 Programming Functions
94
Checking the Water Hardness Setting
95
Service Mode 1
95
Table 6-21: G 680, G 880 Water Hardness Settings
95
Table 6-22: G 680, G 880 Program Sequence Leds
95
Fault Code Display and Deletion
96
Service Mode 2
96
Starting the Test Program, Program Start with Reactivation
96
Table 6-23: G 680, G 880 Service Mode 2 Functions
96
Other Fault Indications
97
Program Index
97
Program Interruption and All Program Sequence Leds Flash
97
Setting the Flow Meter
97
Table 6-24: G 680, G 880 Fault Codes
97
Table 6-25: G 680, G 880 Program Indices
97
Program Interruption and Intake/Drain LED Flashes
98
G 681, G 881 Novo Stella, G 886 Novo Stella Plus
98
Programming Mode
98
Table 6-26: G 681, G 881 Novo Stella, G 886 Novo Stella Plus Programming Flow Chart
98
Checking the Water Hardness Level
99
Service Mode 1
99
Setting the Water Hardness
99
Table 6-27: G 681, G 881 Novo Stella, G 886 Novo Stella Plus Programming Functions
99
Operating Hours
100
Service Mode 2
100
Table 6-28: G 681, G 881 Novo Stella, G 886 Novo Stella Plus Service Mode 2 Functions
100
Test Program
100
Accessing Fault Codes
101
Deleting Stored Fault Codes
101
Operating Hours
101
G 885
101
Table 6-29: G 681, G 881 Novo Stella, G 886 Novo Stella Plus Fault Code Chart
101
Table 6-30: G 681, G 881 Novo Stella, G 886 Novo Stella Plus Operating Hours
101
Programming Mode
102
Service Mode 1 (Switching Step Check)
102
Table 6-31: G 885 Programming Flow Chart
102
Table 6-32: G 885 Programming Functions
102
Fault Codes - Display and Deletion
103
Service Mode 2
103
Starting the Test Program; Program Start with Reactivation
103
Table 6-33: G 885 Service Mode 2 Functions
103
Touchtronic Models
104
G 890
104
Programming Mode
104
Table 6-34: G 885 Fault Codes
104
Table 6-35: G 890 Programming Flow Chart
104
Checking the Water Hardness Level
105
Service Mode 1
105
Setting the Water Hardness
105
Table 6-36: G 890 Programming Functions
105
Accessing Fault Codes
106
Service Mode 2
106
Table 6-37: G 890 Service Mode 2 Functions
106
Test Program
106
Deleting Stored Fault Codes
107
Operating Hours
107
G 891
107
Table 6-38: G 890 Fault Code Chart
107
Table 6-39: G 890 Operating Hours
107
Checking the Water Hardness Level
108
Programming Mode
108
Setting the Water Hardness
108
Table 6-40: G 891 Programming Flow Chart
108
Table 6-41: G 891 Programming Functions
108
Service Mode 1
109
Service Mode 2
109
Test Program
109
Accessing Fault Codes
110
Deleting Stored Fault Codes
110
Operating Hours
110
Table 6-42: G 891 Service Mode 2 Functions
110
Table 6-43: G 891 Fault Code Chart
110
Table 6-44: G 891 Operating Hours
110
G 892, G 832
111
Programming Mode
111
Setting the Water Hardness
111
Table 6-45: G 892, G 832 Programming Flow Chart
111
Extended Drying Fan Time
112
Service Mode 1
112
Table 6-46: G 892, G 832 Water Hardness Settings
112
Table 6-47: G 892, G 832 Drying Time Settings
112
Service Mode 2
113
Stage 1
113
Table 6-48: G 892, G 832 Service Mode 2 Stages
113
Test Program
113
Stage 2
114
Stage 3
114
Table 6-49: G 892, G 832 Fault Code Chart
114
Table 6-50: G 892, G 832 Program Indices
114
G 694, G 894
115
Programming Mode
115
Table 6-51: G 892, G 832 Service Mode 2 Functions
115
Table 6-52: G 694, G 894 Programming Flow Chart
115
Extended Drying Fan Time
116
Service Mode 1
116
Service Mode 2
116
Setting the Water Hardness
116
Table 6-53: G 694, G 894 Drying Time Settings
116
Test Program
116
Stage 1
117
Stage 2
117
Stage 3
117
Table 6-54: G 694, G 894 Service Mode 2 Stages
117
Table 6-55: G 694, G 894 Fault Code Chart
117
G 896
118
Table 6-56: G 694, G 894 Service Mode 2 Functions
118
Table 6-57: G 896 Programming Flow Chart
118
Extended Drying Fan Time
119
Programming Mode
119
Service Mode 1
119
Setting the Water Hardness
119
Table 6-58: G 896 Drying Time Settings
119
Service Mode 2
120
Stage 1
120
Table 6-59: G 896 Service Mode 2 Stages
120
Table 6-60: G 896 Fault Code Chart
120
Test Program
120
Stage 2
121
Stage 3
121
Stage 4
121
Table 6-61: G 896 Service Mode 2 Functions
121
G 898
122
Programming Mode
122
Table 6-62: G 898 Programming Flow Chart
122
Table 6-63: G 898 Programming Functions
122
6.8.12.2.1 Test Program
123
Checking the Water Hardness Level
123
Service Mode 1
123
Service Mode 2
123
Setting the Water Hardness
123
6.8.12.3.1 Accessing Fault Codes
124
Table 6-64: G 898 Service Mode 2 Functions
124
Table 6-65: G 898 Fault Code Chart
124
Deleting Stored Fault Codes
125
Incognito Models
125
Table 6-66: G 898 Operating Hours
125
Table 6-67: G 803, G 643, G 843, G 663, G 863 Programming Flow Chart
125
6.8.13.1.1 Setting the Water Hardness Level
126
Table 6-68: G 803, G 643, G 843, G 663, G 863 Programming Mode
126
Table 6-69: G 803, G 643, G 843, G 663, G 863 Water Hardness Settings
126
Service Mode 1
127
Table 6-70: G 803, G 643, G 843, G 663, G 863 Program Sequence Chart
127
6.8.13.3.1 Accessing Fault Codes
128
Service Mode 2
128
Table 6-71: G 803, G 643, G 843, G 663, G 863 Service Mode 2 Functions
128
6.8.13.3.2 Deleting Stored Fault Codes
129
Table 6-72: G 803, G 643, G 843, G 663, G 863 Fault Codes
129
Table 6-73: G 803, G 643, G 843, G 663, G 863 Program Indices
129
6.8.14.1.2 Checking the Water Hardness Level
130
G 818, G 658, G 858
130
Table 6-74: G 818, G 658, G 858 Programming Flow Chart
130
Table 6-75: G 818, G 658, G 858 Programming Functions
130
Table 6-76: G 818, G 658, G 858 Water Hardness Settings
130
6.8.14.2.1 Test Program
131
Table 6-77: G 818, G 658, G 858 Program Sequence Chart
131
6.8.14.3.1 Accessing Fault Codes
132
Program Index
132
Service Mode 2
132
Table 6-78: G 818, G 658, G 858 Service Mode 2 Functions
132
6.8.14.3.2 Deleting Stored Fault Codes
133
6.8.14.3.3 Program Index
133
Table 6-79: G 818, G 658, G 858 Fault Codes
133
Table 6-80: G 818, G 658, G 858 Program Indices
133
EPLG 501A (Program Index P1)
134
EPLZ 530 (Program Index P2 or Higher)
134
Table 6-81: G 879 Programming Flow Chart
134
Table 6-82: G 879 Programming Functions for EPLG 501A
134
6.8.15.1.3 Setting the Water Hardness
135
Table 6-83: G 879 Programming Functions for EPLZ 530
135
Table 6-84: G 879 Water Hardness Settings
135
Service Mode 1
136
Service Mode 2
136
Table 6-85: G 879 Program Sequence Chart
136
6.8.15.3.1 Fault Code Access
137
Program Index
137
Table 6-86: G 879 Service Mode 2 Functions
137
Table 6-87: G 879 Fault Codes
137
Table 6-88: G 879 Program Indices
138
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Miele G 863 Specifications
General
Brand
Miele
Model
G 863
Category
Dishwasher
Language
English
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