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Milnor
Washer
30022VRJ
Milnor 30022VRJ Maintenance Guide
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Published Manual Number/ECN: MKWOAH01U1/2022033A
• Publishing System: TPAS2
• Access date: 01/12/2022
• Document ECNs: Latest
30015 & 30022
T6X, V8Z, VRJ, VZZ
PELLERIN MILNOR CORPORATION
POST OFFICE BOX 400, KENNER, LOUISIANA 70063-0400, U.S.A.
2
Table of Contents
Table of Contents
8
Machine Description and Identification
11
About this Manual and Your Milnor® Machine
11
Description
11
Machine Identification
11
Machine Data Plate
11
Figure 1 Machine Data Plate
11
Safety
12
Safety - Rigid Washer Extractors
12
Safety Alert Messages-Internal Electrical and Mechanical Hazards
12
Safety Alert Messages-Cylinder and Processing Hazards
12
Safety Alert Messages-Unsafe Conditions
14
Damage and Malfunction Hazards
14
Hazards Resulting from Inoperative Safety Devices
14
Hazards Resulting from Damaged Mechanical Devices
14
Careless Use Hazards
15
Careless Operation Hazards-Vital Information for Operator Personnel (See also Operator Hazards Throughout Manual)
15
Careless Servicing Hazards-Vital Information for Service Personnel (See also Service Hazards Throughout Manuals)
15
Prevent Damage from Chemical Supplies and Chemical Systems
16
How Chemical Supplies Can Cause Damage
16
Dangerous Chemical Supplies and Wash Formulas
16
Incorrect Configuration or Connection of Equipment
16
Figure 2 Incorrect Configurations that Let the Chemical Supply Go in the Ma
17
Equipment and Procedures that Can Prevent Damage
18
Use the Chemical Manifold Supplied
18
Figure 3 Incorrect Configurations that Let the Chemical Supply Go in the Ma
18
Figure 4 Examples of Manifolds for Chemical Tubes. Your Equipment Can Look
18
Close the Line
19
Do Not Let a Vacuum Occur
19
Flush the Chemical Tube with Water
19
Put the Chemical Tube Fully below the Inlet
19
Prevent Leaks
19
Figure 5 a Configuration that Prevents Flow in the Machine When the Pump Is off (if the Chemical Tube and Tank Have no Pressure)
19
Routine Maintenance
20
Maintenance Summary
20
Guards and Related Components
21
Filters, Screens, and Sensitive Components
21
Table 1 Guards and Related Components
21
Table 2 Filters, Screens, and Sensitive Components
21
Components that Become Worn
22
Bearings and Bushings
22
Motor Grease Schedule
22
Mechanisms and Settings
22
Table 3 Components that Become Worn
22
Table 4 Bearings and Bushings
22
Table 5 Motor Grease Schedule
22
How to Remove Contamination
23
Table 6 Mechanisms and Settings
23
Table 7 Contamination Types, Cleaning Agents, and Procedures
23
Lubricant Identification
24
Table 8 Lubricant Identification
24
Grease Gun Procedures
25
Procedures for Motors
25
Figure 6 Motor Grease Maintenance Conditions
26
How to Show the Maintenance on a Calendar
27
Table 9 Motor Grease Intervals and Quantities
27
Maintenance Components-Machines and Controls Group
28
How to Examine V-Belts and Pulleys
28
Figure 7 Belt and Pulley Conditions to Look for
28
Figure 8 How to Adjust Belt Tension on a Machine that Uses Spring Tension
29
Inverters
30
Chemical Devices
30
Figure 9 Electric Box and Inverter. These Are Examples. Your Machine Can Look
30
Water and Steam Devices
31
Figure 10 Chemical Inlet Manifolds for Chemical Pump Systems. See Caution
31
Figure 11 Soap Chute and Optional 3-Compartment Supply Injector
31
Figure 12 Air Tube for the Water Level Sensor. These Are Examples. Your Ma- Chine Can Look Different
32
Figure 13 Water Pressure Regulator for Chemical Flush. These Are Examples
32
How to Examine Compressed Air Mechanisms
33
Figure 14 Steam Inlet Strainer. These Are Examples. Your Machine Can Look Different
33
Figure 15 Compressed Air Inlet Strainers. These Are Examples. Your Machine Can Look Different
33
Figure 16. Self-Purging Air Line Filter to Remove Moisture and Other Contamination. These Are Examples. Your Machine Can Look Different
34
How to Do a Test of Emergency Stop Mechanisms
35
Figure 17 Compressed Air Mechanisms These Are Examples. Your Machine Can Look Different
35
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Milnor 30022VRJ Specifications
General
Model
30022VRJ
Category
Washer
Extractor Speed
Up to 200 G-Force
Capacity
60 lb
Control System
Microprocessor-based
Motor Type
Inverter
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